Category: ABB

The CPU board contains the microprocessor and RAM memory, real-time clock, LED indicators, INIT button, and CompactFlash interface.

The PM866 / PM866A controller’s backplane has two RJ45 Ethernet ports (CN1. CN2) for connection to the control network and two RJ45 serial ports (COM3. COM4).

used to connect to the control network, and two RJ45 serial ports (COM3. COM4).

One of the serial ports (COM3) is an RS-232C port with modem control signals.

The other port (COM4) is isolated for connecting configuration tools.

The controller supports CPU redundancy for increased availability www.abb-drive.com (CPU, CEX-Bus, communication interfaces and S800 I/O).

Easy DIN rail mounting/dismounting procedure using a unique sliding and locking mechanism.

All baseboards have a unique Ethernet address that provides hardware identification for each CPU.

This address can be found on the Ethernet address label on the TP830 backplane.

Features and Benefits

ISA safety certified – learn more

Reliability and simple troubleshooting procedures

Modular and incrementally expandable

IP20 rated protection, no enclosure required

Controller can be configured with 800xA control generator

Controller is fully EMC certified

Segmented CEX buses using a pair of BC810 / BC820

Hardware based on the best communication connection standards (Ethernet, PROFIBUS DP, etc.)

Built-in redundant Ethernet communication ports

General information

Article number: 3BSE076939R1 (PM866AK01)

Redundancy: no

High integrity: None

Clock frequency: 133 MHz

Performance, 1000 Boolean operations: 0.09 ms

Performance: 0.09 ms

Memory: 64 MB

Application memory available: 51.389 MB

Flash memory for storage: Yes

Detailed Data

Processor Model MPC866

Red switching time 10 ms maximum

Number of applications per controller 32

Number of programmes per application 64

Number of charts per application 128

Number of tasks per controller 32

Number of different cycle times 32

Cycle time per application As low as 1 ms

Flash PROM for firmware storage 4 MB

Power supply 24 V DC (19.2-30 V DC)

Power consumption +24 V typ/max 210 / 360 mA

Power dissipation 5.1 W (8.6 W max)

Redundant power status inputs Yes

Built-in lithium battery backup, 3.6 V

Clock synchronisation of 1 ms between AC 800M controllers via CNCP protocol

Event queue up to 3000 events per OPC client controller

Transmission speed from AC 800M to OPC server 36-86 events/sec, 113-143 data messages/sec

Communication modules on the CEX bus

Supply current on the CEX bus max. 2.4 A

I/O cluster on non-red module bus CPU 1 power + 7 light

I/O cluster on module bus, red CPU 0 electrical + 7 light

I/O capacity on module bus Maximum 96 (single PM866) or 84 (red PM866) I/O modules

Module bus scan rate 0 – 100 ms (actual time depends on number of I/O modules)

Supply current on electrical module bus

24 V: 1.0 A max.

5 V: max. 1.5 A

Ethernet channel 2

Ethernet interface Ethernet (IEEE 802.3), 10 Mbit/s, RJ-45. female (8-pole)

The cRBX01 Compact Remote Bus Extender is a fibre optic repeater module for the Symphony Plus redundant HN800 IO bus.

Module.

The cRBX01 fibre optic repeater transparently extends the HN800 IO bus of the SPCxxx controller.

The cRBX01 repeater requires no configuration, and the remote IO or communication module has the same functionality, performance, and capacity as the local module.

The HRBX01K02 is a redundant repeater kit that includes www.abb-drive.com 2x cRBX01 modules + 1x RMU610 base.

Features and Benefits

The cRBX01 Fibre Repeater Module supports up to 60 HN800 devices per remote link.

The fibre optic HN800 bus uses a star topology (point-to-point) with up to 8 remote links per controller.

Each remote link can support up to 60 HN800 devices (SD Series IOs or communication modules).

Each link can be up to 3.0 kml long using 62.5/125 µm multimode fibre optic cable with cRBX01.

High-performance applications with extremely fast control algorithms

– Cycle times ranging from 100 μs (microseconds) for fast control loops to several seconds for long-term transient operation require specialised control equipment.

Dual-core processor units combine these high-speed controls with low-speed process control tasks normally performed by stand-alone PLC (Programmable Logic Controller) units.

The dual-core processor unit takes the technology a step further by combining these high-speed control and low-speed process control tasks normally performed by a separate PLC (Programmable Logic Controller) unit.

The AC 800PEC embedded system is unique in the field of industrial process controllers for its robust and flexible architecture and integrated standard communication functions.

The AC 800PEC is the ultimate way to fulfil high demands.

The AC 800PEC offers a unique combination of functions for demanding applications:

– Short cycle times, down to 100 μs

– High processing power

– Fast communication and input/output via optical links

– Programming tools:

– System engineering using ABB Control Builder’s IEC61131-3 language.

Compact and specialised

– Product and control development using MATLAB®/Simulink® for model-based design, easily bridging the gap from simulation to implementation

– Fully integrated with ABB Ability™ System 800xA

– Innovative and flexible use of FPGAs to include protocol and application functionality in the device without creating an additional processor load

– Optical communications

– Industrial grade hardware with no moving parts

– Long life and easily upgradable

– Robust file-dependent system, unaffected by power failures

Built for power control in the process industry

ABB has global expertise and know-how in the field of process control for industrial, marine and other applications.

As a result, the AC 800PEC is a key controller for ABB industrial applications www.abb-drive.com as well as third-party products and systems.

The AC 800PEC is an efficient and flexible controller family. With short cycle times, fast (input/output) I/O,

processing power and advanced control using MATLAB®/Simulink®:

– Increased process quality and throughput

– Savings in development and engineering costs

– Reduced product energy consumption

– Reduced time-to-market for development projects

– Savings in engineering and software development labour and resources

– Improved return on assets (ROA)

– Hardware back-up trips for integration with fast COMBI I/Os

Modular structure of the AC 800PEC control system

The modular structure of the system means that it can be adapted to any size of application, from the largest industrial equipment and propulsion systems to compact products where space and cost are critical.

All over the world, thousands of processors have proved their worth in a wide range of extremely demanding applications.

Powerful hardware for efficient high-speed processing

The AC 800PEC combines the floating-point performance of a CPU with the flexibility and high-speed capability of an FPGA.

The system is divided into three performance levels covering different cycle times. Control tasks are assigned depending on their speed requirements:

– Very fast tasks, down to 25 nanoseconds (nanoseconds for FPGA tasks)

– Fast tasks down to 100 μs (microseconds for Matlab/Simulink tasks)

– Slow tasks down to 1 ms (milliseconds for control tasks)

The hardware architecture of the AC 800PEC is complemented by a three-level software architecture.

To support short processing cycles, the AC 800PEC offers a fast I/O system.

Depending on the speed of the I/O connections, data throughput times can be less than 100 μs, including the time required to read, process, write and transmit signals.

Implementing the AC 800PEC software at three performance levels provides excellent control and communication capabilities.

The following software packages have been developed to support each specific high power rectifier application.

Aluminium applications

– AC 800PEC unit controller ↔ AC 800PEC master controller communicates via PEC – PEC fibre optic link (100 μs)

– Can be independent of the main controller control unit

– Allows emergency operation (full smooth current control in emergency mode without AC 800PEC, only in combination with DCS800 pre-magnetisation)

– Predictive maintenance functions can be included

– Open circuit, overcurrent, undervoltage and overvoltage protection packages included in software

– Newly developed OPC (Open Circuit Protection) stand-alone PLC (Programmable Logic Controller) that can be used in conjunction with AC 800PEC main controller functions or as a stand-alone protection during main board maintenance

– Controlled shutdown in the event of an event without immediate tripping → reduced disruption to the production process

– Potline load fluctuation detection and load shedding integrated into the application software

– Load tap converter fast tap function to prevent DC current overloads during disturbances

– Special Potline-to-Earth Resistance Measurement System (PERMS) based on the AC 800PEC series

– Maximum power regulation

– Prevents excessive power consumption and supports your generator

– Maximum DC voltage regulation to stabilise the process

Arc Furnace Applications

– Stable arc detection

– Different control modes (constant current, constant power or constant resistance)

– Quick connection to Power Quality Systems (PQS)

Includes ELREG (electrode regulation; control of the anode hydraulic system) function:

– Manual electrode control (analogue or digital)

– Electrode quick lift function (with or without separate quick lift valve)

– Automatic arc extinguishing function

– Automatic re-arc function

– Adaptive electrode control according to furnace conditions or heating stage

– Stacked integral control circuit

– Voltage fluctuation measurement (stability index calculation)

– Arc detection/protection of the furnace roof

– Protection of the furnace top from arcs during arc extinguishing

– Hydraulic oil pressure monitoring and electrode protection

– Collapse detection

– High-pressure detection

– Control logic for backpressure valves

– Voltage monitoring to ground

– Voltage monitoring at the top of the furnace

– Automatic raising of the electrode after a furnace shutdown command (distance or position selectable)

– Shut-off valve control

– Electrode speed limitation to protect electrode and arm

– Future functions

– Automatic proportional valve linearisation

Check

– Automatic proportional valve linearisation

– Dynamic voltage setpoint control for stable melting processes

Functions

– 4 channels for -20… +20 mA, 0… .20 mA,

4… .20 mA, -10… +10 V, 0…20 mA, 4…20 mA, -10… +10 V, 0… .10 V, 2… .10 V, -5… +5 V, 0… .5 V, 1… .5 V d.c. Bipolar differential inputs.

– A set of 4 channels isolated from ground.

– 14 bit resolution plus sign.

– Input shunt resistor protected to 30 VDC.

– Inputs can withstand HART communication.

AI820 Analogue Input Module

The AI820 analogue input module has 4 differential bipolar current/voltage inputs. Each

channel can be either a voltage or current input.

The current inputs are designed to withstand accidental maximum normal mode 30 VDC connections.

To protect the current input circuits from hazardous input levels (i.e., accidental connection to a 24 V power supply), the www.abb-drive.com 250 Ω current-sense resistor is rated at approximately 5 watts.

This is only used for temporary protection of one channel.

The module distributes external transmitter power to each channel. This adds a simple connection (using the extended MTU) to distribute power to external 2-wire transmitters.

There is no current limit on the transmitter power terminals.

All 4 channels are isolated from a set of modular buses. Power to the input stage is converted from 24 V on the modular bus.

Four different types of MTUs can be used. the TU830 Extended MTU allows 3-wire connection to the unit without additional terminals.

The TU810 (or TU814) Compact MTU has 24 V process voltage input terminals, but requires external terminals to distribute the 24 V power to the field devices.

The TU812 Compact MTU has a D-Sub 25-pin (male) connector for process connection.

Features AI820 Analogue Input Module

Number of channels 4

Input type Bipolar differential

Measuring range (nominal) -20… +20 mA, 0… .20 mA, 4… .20 mA (1)

-10… +10 V, 0… .10 V, 2… .10 V (1)

-5… +5 V, 0… .5 V, 1… .5 V (1) d.c.

Overvoltage/undervoltage range ± 15%

Input impedance (at voltage input) 200kΩ +/ – 25% Normal mode 800kΩ +/ – 25% Normal mode

Input impedance (at current input) 250 Ω

Maximum field cable length 600 metres (656 yards)

Maximum Differential DC Input (Fault) 30 VDC

Common Mode Voltage Input 50 VDC

CMRR, 50 Hz, 60 Hz 80 dB (>60 d.c.)

NMRR, 50 Hz, 60 Hz 33 dB

Maximum error 0.1%

Resolution 14 bits plus sign

Temperature drift, current 50 ppm/°C max.

Temperature drift, voltage, 70 ppm/°C max.

Update cycle time (all four channels) < 26 ms

Current consumption 24 V (module bus) 70 mA

Current consumption 5 V (module bus) 80 mA

Power dissipation 1.7 W

Voltage monitoring Internal process power supply

Input filter (rise time) 40 ms

Transmitter power fuses on extended MTUs

Isolation configuration Ground isolation

Module Terminal Unit TU810. TU812. TU814 or TU830

MTU keying code BB

Rated insulation voltage 50 V

Insulation test voltage 500 V (AC )

Features

– 8 channels for 0… .20 mA, 4… .20 mA, 0… .5 V or 1… .5 V d.c. single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Transmitter supply current limited per channel.

– HART direct communication.

AI815 Analogue Input Module

The AI815 analogue input module has 8 channels.

The module can be configured as a voltage or current input. Current and voltage signals cannot be mixed on the same I/O module.

The voltage and current inputs can withstand overvoltage or undervoltage of at least 11 VDC.

Input resistance is greater than 10 M ohms for voltage inputs and 250 ohms for current inputs.

The module distributes external HART-compatible transmitter power to www.abb-drive.com each channel.

This adds a simple connection for power distribution to 2-wire or 3-wire transmitters. Transmitter power is monitored and current limited.

If an external power supply is used to power HART transmitters, the power supply must be HART-compatible.

The module cycles through self-diagnostics.

Module diagnostics include

– External power, transmitter power, and external shunt errors. These errors are reported as external channel errors.

– Analogue readback, reference voltage, internal power supply, checksum, watchdog, and memory. These errors are reported as module errors.

All eight channels are isolated from the module bus as a group. Power to the input stages is converted from the 24 V supply on the module bus.

The module has HART pass-through capability. Only point-to-point communication is supported.

Eight different types of MTUs can be used; the TU830/TU833 Extended MTU allows a three-wire connection to the device without additional terminals.

The TU810 (or TU814) Compact MTU has 24 V process voltage input terminals, but requires external terminals to distribute 24 V power to field devices.

The Extended MTUs, TU835 and TU838 provide one fuse per channel (3 A maximum) for external transmitter power.

The TU818 Compact MTU can be connected to 2-wire transmitters without external commissioning.

The TU812 Compact MTU has a D-Sub 25-pin (male) connector for process connection.

If HART is used, a shielded field cable for process connection is required.

The parameter shunt mode should be set to internal shunt when a current input is required and external shunt when a voltage input is required.

Features AI815 Analogue Input Module

Number of channels 8

Input type Unipolar single-ended

Measuring range 0…. .20 mA, 0… .5 V, 4… .20 mA, 1… .5V 5V

Overrange +15

Input impedance (voltage input) 10 MΩ

Input impedance (at current input) (including PTC) 250 Ω

Maximum field cable length 600 metres (656 yards)

Voltage input, maximum lossless 11 V DC NMRR, 50 Hz, 60 Hz > 40 dB

Maximum error 0.1%

Resolution 12 bits

Maximum temperature drift 50 ppm/°C

Update cycle time 10 ms

Current consumption 24 V (module bus) 50 mA

Current consumption 5 V (module bus) 100 mA

Current consumption 24 V (process power supply, UPx) 339 mA (max) (22 mA + transmitter current * 1.32)

Power dissipation 3.5 W

Transmitter power supply HART compatible

Voltage: 24 V @ 23 mA

Current: 30 mA + – 10%(1)

Monitoring module error if: Analogue readback,

reference voltage, internal power supply,

Checksum, watchdog, and memory errors

External channel error if: external power supply

External power supply low, transmitter power supply error

Input filter (rise time 0-90%) 290 ms

Isolation Configuration Ground Isolation

Module Terminal Unit TU810. TU812. TU814. TU818. TU830.

TU833. TU835. or TU838

MTU keying code CC

Rated insulation voltage 50 V

Insulation test voltage 500 V (AC)

Features

– 8 channels for 0… .20 mA, 4… .20 mA d.c., single-ended unipolar inputs.

– 1 group of 8 channels isolated from ground.

– 12-bit resolution.

– Input shunt resistors protected to 30 V with PTC resistors.

– Analogue inputs are short-circuit protected to ZP or +24 V.

– Inputs can withstand HART communications.

– Process and Power

Process and power connections are made via removable connectors.

Process and power supply are connected via removable connectors.

The AI801 analogue input module has 8 current input channels.

The current inputs can withstand a short circuit of the transmitter power supply www.abb-drive.com with a minimum of 30 VDC without damage.

Current limiting is achieved by means of PTC resistors. The input resistance of the current inputs is 250 ohms, including the PTC resistors.

The module distributes external transmitter power to each channel. This adds a simple connection for power distribution to the two-wire transmitter.

There is no current limiting on the transmitter power terminals. All eight channels are isolated as a group from the module bus. Power to the input stage is converted from an external 24 V voltage.

Features

AI810 analogue input module

Number of channels 8

Input type Unipolar single-ended

Measuring range 0…. .20 mA, 0… .10 V, 4… 20 mA(1) , 2… 10 V (1)

Undervoltage/overvoltage range -5% / +15

Input impedance (voltage input) 290k ohms

Input impedance (current input) 230…. .275 Ohm

Maximum field cable length 600 metres (656 yards)

Voltage input, maximum non-destructive 30 VDC

NMRR, 50 Hz, 60 Hz >40 dB

Maximum error 0.1%

Resolution 12 bits

Temperature drift current 50 ppm/° C typical

80 ppm/°C maximum

Temperature Drift Voltage 70 ppm/° C

100 ppm/° C maximum

Update cycle time 8 ms

Current consumption 24 V (module bus) 40 mA

Current consumption 5 V (module bus) 70 mA

Power dissipation 1.5 W

Voltage monitoring Internal power supply

Transmitter power fusing on MTU (TU830 max. 1 AT per group)

Sensor power distribution 1 A max. per connection

Input filter (rise time 0-90%) 140 ms

Isolation configuration Ground isolation

Module Terminal Unit TU810. TU812. TU814. TU818. TU830. TU833. TU835. TU838 or TU850

MTU key code AE

Rated insulation voltage 50 V

Insulation test voltage 500 V (AC)

S800 Input/Output Modules and Terminal Units

The S800 I/O is distributed as a modular I/O and communicates with numerous controllers via Advant Fieldbus 100 (AF100), PROFIBUS-DP, or directly.

The S800 I/O is easy to install I/O modules and process wiring.

It is highly modular and flexible, so I/O modules can be combined to suit a wide range of applications.

The S800 I/O can be installed in a variety of configurations www.abb-drive.com to meet most requirements.

Product Overview

The S800 I/O is easy to install I/O modules and process wiring.

It is highly modular and flexible, so I/O modules can be combined to suit a wide range of applications.

Including most types of signalling, HART and intrinsically safe interfaces, the S800 I/O module is combined with a fieldbus communication interface (FCI) to form an I/O station.

The S800 I/O can be used in both stand-alone and redundant applications.

In general, all S800 units are G3-compliant. G3-compliant modules can withstand

According to ISA-S71.04. G3-compliant modules can withstand more severe environmental conditions. The following S800

units are G2 compliant – SD821. SD822. SD823. SD831. SD832. SD833. SD834.

G3-compliant versions of the SD822 and SS822 are also available.

G3-compliant SD822 and SS822 versions are also available.

All modules are labelled with a bar code showing the serial number, product ID and product revision number.

Separate barcode strips are included on the modules if required.

The S800 I/O can be divided into the following categories:

– Module Terminal Units (MTUs)

– I/O Modules – S800 I/O modules and S800L I/O modules.

The S800 I/O modules can be used with Modular Terminal Units.

The S800L I/O Module can be mounted directly to a standard DIN rail.

The modules also contain terminals for connection.

Modular Terminal Units and Terminal Units

Module Terminal Units (MTUs) are passive base units that house I/O modules.

modules. They contain process terminals and a section of the module bus.

The Module Terminal Unit (MTU) allocates the module bus to the I/O module and the next MTU.

It also generates the correct address for the I/O module by

transferring the output position signals to the next MTU.

Two mechanical keys are used to configure MTUs for different types of I/O modules. this is only a mechanical configuration and does not affect the MTUs or the functionality of the I/O modules.

Each key has six positions and there are 36 different configurations. The configuration can be changed with a screwdriver.

The MTU can be mounted on a standard DIN rail. It has a mechanical latch

that locks the MTU to the DIN rail. The latch can be released with a screwdriver.

The MTU has a mechanical locking mechanism that locks the module in its position.

position. The mechanism also sends a BLOCK signal to the I/O module to keep the module in its initial state until it is locked.

Holds the module in its initial state until it is locked in place.

The top of the MTU can be removed to replace the terminal board even when the system is running.

Even if the system is still running. Damage to the terminal screws may cause this need.

The MTU is available in three models (Compact, Extended, and Redundant).

Compact MTUs typically use a single wire connection for compact installation of I/O modules.

Extended MTUs provide a more complete MTU installation, including 3-wire connections, fuses, and field circuit power distribution.

Introduction

The IOR810 is a gateway module that connects Symphony Plus SD-Series and HR-Series controllers to the S800 I/O.

As part of a Symphony Plus or Symphony Harmony control system.

The IOR810 provides an alternative way to use the S800 I/O with Sequence of Events (SOE) functionality.

The accuracy of the SOE timestamps is determined by the specifications of each S800 SOE digital input module type.

The IOR810 is the interface between the HN800 I/O bus (electrical or fibre optic) and the existing S800 I/O module bus (fibre optic only).

The core function of the IOR810 is to scan the S800 I/O modules and provide www.abb-drive.com information to the Symphony Plus controller via the HN800.

The IOR810 connects and scans up to seven S800 cluster modems over the fibre module bus.

Each cluster modem can support up to 12 S800 I/O modules.

The distance between the IOR810 and the Symphony Plus controller is up to 30 metres if connected via the electrical HN800 bus;

If connected via a fibre optic HN800 bus, the distance between the IOR810 and the Symphony Plus controller is up to 3000m using RFO810 repeaters.

If using plastic fibre optic cables, the maximum distance of the fibre optic modular bus between the IOR810 and the S800 cluster modem or between two cluster modems in a daisy chain is 15 metres;

If HCS fibre optic cable is used, the maximum distance is 200 metres;

1000 m if using TB825 optical media converters and glass fibre cables.

The cluster modems can be non-redundant or redundant.

The IOR810 receives configuration information from the Symphony Plus controller using standard Symphony Plus function codes to specify S800 I/O data.

It will process inputs and outputs, analogue and digital signal types, pulse counters and Sequence of Events (SOE) data acquisition.

The IOR810 has the following features:

– Selectable redundant or non-redundant configurations

– Supports the Sequence of Events (SOE) function of the S800 I/O subsystem.

– Ability to interface with the following types of I/O in the S800 I/O subsystem: basic AI/AO, basic DI (contact input), SOE DI, basic DO,

Pulse inputs, temperature device inputs (RTDs and thermocouples), intrinsically safe, and redundant I/O Table 5 lists the S800 I/O modules that have been validated for use with the IOR810.

Category Standard Description

Safety CSA C22.2 No. 142 Safety Standard for Process Control Equipment

ANSI/ISA S82.01-1994

EN 61010-1 Safety Standard for Process Control Equipment

Environment EN 60068-2-1. EN 60068-2-2. EN 60068-2-14 Operating temperature

EN 60068-2-78 Operating relative humidity

MIL-STD-810G 501.5. 502.5 Storage/transport temperature

ISA S71.04 (Class 1 liquids, solids, gases) Air Quality

Vibration EN 60068-2-6 Operating vibration (sine wave)

MIL-STD-810G 514.6 Storage/transport vibration

Class 1. basic transport

EN 60068-2-27 Shock

EMI, RFI and surge EN 61000-4-2 (Class 3) ESD

EN 61000-4-3 (Class 3) EMI Susceptibility

EN 61000-4-4 (Class 3) Fast Transient Electrical

EN61000-4-5 (Class 3) Electrical Surge

EN61000-4-6 (Class 3) Conducted immunity

EN 61000-4-8 (Class 3) Magnetic fields

CISPR-16 Radiated emissions

Flammability CSA C22.2 No. 2 (3 levels)

Atmosphere ISA S12.12 Non-flammable equipment

FM Class 3611 Division 2 Equipment

Flammability of Product Components IEEE 383 Inter-Cabinet Cables

UL Class VW-1 Inter-cabinet cables

UL 94 V-0. V-1. V-2 or V5 Flammability of plastic materials

Certification CE Marking EMC Directive 2004/108/EC

(pending) Low Voltage Directive 2006/95/EC

CSA certified for use as process control equipment in general (non-hazardous) locations.

cCSAus certified for use as process control equipment in general (non-hazardous) locations

cCSAus certified for use in Class I; Division 2;

Groups A, B, C, and D: Hazardous Locations.

CSA certified to Canadian and U.S. standards:

CAN/CSA C22.2 No. 1010.1-92 (R1999)

CAN/CSA C22.2 No. 1010.1-92 (R1999)

TIL No. I-29B

CAN/CSA C22.2 No. 1010.1-92 (R1999)

ansi/isa s82.02.01-1994

FM Class Number 3611: October 1999

Must be powered by an approved SELV

must be powered by an approved SELV power supply in accordance with CSA C22.2.

No. 1010.1. Annex H, powered by an approved SELV power supply and mounted in an enclosure specified in ABB documentation.

mounted in an enclosure as specified in the ABB documentation

WE-DOC-03604

Product Description

The ARG600 Wireless Gateway allows wireless monitoring and control of field devices from a central site or control centre over a cellular network.

The device provides industrial quality connectivity based on TCP/IP and serial port protocols.

The ARG600 Wireless Gateway has integrated communication capabilities for seamless integration with SCADA systems.

The Wireless Gateway ARG600 is a member of the ABB Arctic product family and www.abb-drive.com part of the 600 Wireless Gateway product family.

With the Wireless Gateway ARG600. it is possible to connect legacy IEC 60870-101 devices to modern TCP/IP-based IEC 60870-5-104 control systems. This is made possible by the

protocol conversion to IEC 60870-104. The ARG600 also supports protocol conversion from Modbus RTU to Modbus TCP.

DNP3 serial devices can be connected to DNP3 TCP SCADA systems. In this case, the DNP3 protocol is transmitted via TCP/IP communication (transparent serial gateway mode).

The ARG600 wireless gateway can be used in a variety of industrial and utility applications to maximise benefits.

– Industrial-grade TCP/IP router: Multiple serial and TCP/IP-based field devices can be integrated into a centralised supervisory and control system (SCADA).

– Integrated protocol conversion to connect legacy serial devices to a TCP/IP-based supervisory control system (SCADA).

– Ideal for retrofitting as users can extend the life of existing serial substation equipment

– Remote access to field devices means fewer site visits for operation and maintenance

– Optimises communication costs by using public cellular networks

– Existing legacy private radio systems can be upgraded to solutions based on higher bandwidth cellular networks.

This maximises the use of existing applications. For example, traffic video surveillance can now be integrated into the same system.

2. Complete communication systems

The wireless gateway ARG600 is usually part of a complete communication system consisting of an Arctic 600 series gateway and a central M2M gateway, the ARM600 Communication Server.

The M2M gateway is an important part of the overall communications solution and has the functionality required to build a reliable end-to-end communications system.

– Static IP address for Arctic 600 Series devices – enables the use of carrier-independent standard SIM cards

– VPN Concentrator – secure communications between a central location and remote sites

– Arctic Patrol – centralised device management application for monitoring Arctic 600 Series devices

– Firewall – network security system to control incoming and outgoing network traffic

Applications

The ARG600 wireless gateway can be used in feeder automation and substation applications to automate distribution networks in co-operation with other ABB network automation devices.

In addition, the device can be used for various monitoring and control applications in secondary substations.

The ARG600 can be used in a variety of industrial applications.

– Remote service and maintenance opportunities are provided by allowing service personnel remote access to any type of field device. For example, these field devices

For example. these field devices can safely report condition monitoring information to enable preventive maintenance programmes.

– Provide fast, reliable and secure wireless links between COM600 substation management units and Ethernet devices such as Series 615 protection relays.

Management Unit and Series 615 Protection Relays

– Provides a backup connection for any communication link

– Supports weather monitoring stations, real-time video streaming, building automation and intelligent traffic management systems

– Connects IEC-101. DNP or Modbus RTU-based instruments and fault channel indicators to higher-level systems

Main Functions

– Protocol converter for IEC-101 to IEC-104 protocols

– Wireless monitoring of IEC-101. IEC-104. DNP and Modbus field devices over cellular networks

– Always-on TCP/IP routing and TCP/IP-based serial bidirectional communication

– Arctic Patrol connection monitoring for communication systems

– Secure communications through VPNs and firewalls

– OpenVPN clients and servers to connect 1 to 5 Arctic 600 Series devices directly to a single Arctic 600 Series device

– Static IP addressing independent of mobile operators through the Arctic M2M gateway ARM600

– Two SIM card slots and a four-port LAN/WAN switch (dual SIM card models only)

Physical interfaces

Front panel

1 Power supply 12…. .48 VDC, limited (<240 VA) power supply as required by IEC 60950-1 standard

2 Console/serial port

3 Application serial port

4 LAN/WAN port

5 Power switch

6 Console/serial port switch

7 DIP Switch

The RIO600 is a flexible and robust remote I/O device for distribution substations.

It can be used in a variety of distribution and grid automation applications using IEC 61850 and Modbus TCP communications.

The RIO600 is used to extend the digital I/O (inputs/outputs) of the ABB Relion® family of protection relays, to

and to provide I/O for the station automation unit COM600 in primary substations.

As part of a grid automation solution, it can also be used in secondary distribution www.abb-drive.com substations as a combined I/O and fault channel indication device.

Key benefits

The RIO600 helps simplify substation wiring and provides additional flexible I/O in the switchgear.

It can use IEC 61850 horizontal GOOSE communication or Modbus TCP.

The RIO600 enables better monitoring and faster data transfer than conventional signal wiring methods.

Module Type Description

Power Supply Module PSMH High Voltage Range Power Supply Module

PSML Low voltage range power supply module

Communication module LECM Communication module with RJ-45 Ethernet port

LECM Communication module with multimode fibre optic LC Ethernet ports

I/O Modules Digital Input Module DIM8H High voltage range, 8 optically isolated binary inputs with common loop per pair of inputs

DIM8L Low voltage range, eight opto-isolated binary inputs, two input pairs with common loop.

Digital Output Module DOM4

Digital output module DOM4 Four output contacts per digital output module, two pairs of potential-free contacts with common loop

RTD4 RTD Module Four opto-isolated channels supporting RTD sensors (Pt100. Pt250. Ni100. Ni120 and Ni250) and mA inputs (configurable 0…20 mA). .20 mA).

The channels are non-isolated from each other

Analogue Output Module AOM4 Four independently isolated and configurable mA output channels drive 0…. .20 mA.

Single channel

Sensor input module SIM8F Sensor input module with three-phase current and voltage combinations for fault

Channel indication and metering functions

SIM4F Sensor input module for fault channel indication using current information only

Intelligent Control Module SCM8H High voltage range, four opto-isolated binary inputs, pair of two inputs with common loop

Pair of binary inputs and four fast power outputs for use in different motor control applications

Motor Control Applications

SCM8L Low voltage range, four opto-isolated binary inputs with common loop for a pair of two inputs and four fast power outputs for different motor control applications

Pair of binary inputs and four fast power outputs for use in different motor control applications

Hardware

Built on an industrial hardware platform, the RIO600 offers the same reliability, performance and real-time functionality as ABB’s protection and control relays.

The modular design of the RIO600 makes it suitable for use in utility substations and industrial environments with harsh electrical environments and climatic conditions.

A single RIO600 can have up to 40 I/O channels, and different types of I/O modules can be stacked together in a completely flexible way to realise a wide range of applications.

Communication

The RIO600 supports fast real-time horizontal GOOSE communication in accordance with the IEC 61850 1st and 2nd edition standards for substation automation.

The RIO600 also supports Modbus TCP communication with a Modbus TCP client.

Both can be used in parallel in the same Ethernet bus.

The RIO600 sends and receives binary signals to and from ABB Relion® protective relays and station automation units.

The RIO600 sends and receives binary signals between the protective relay and the station automation unit COM600.

The RIO600 subscribes to signals from five devices and publishes signals to multiple devices depending on the user configuration.

Using the same Ethernet port, the RIO600 can be connected in parallel to the PCM600 and the web browser via the same communication bus.

RIO600 communications include a current RJ-45 port or fibre optic LC Ethernet for IEC 61850 GOOSE and Modbus TCP communications.

The RIO600 Web HMI is used for monitoring and diagnostics and all parameters can be configured by the user via the PCM600.