Category: Bently

Description

The Bently Nevada Seismic Probe Velocity Sensor System is designed to measure absolute vibration (relative to free space) of a bearing housing, enclosure, or structure.

The two-wire system consists of a transducer and appropriate cable.

The Seismoprobe series of velocity sensors is a two-wire design using moving coil technology.

It provides a voltage output proportional to the vibration velocity of the sensor.

Moving coil sensors are less sensitive to shock or pulse excitation than solid state velocity sensors.

Solid-state velocity sensors are themselves accelerometers with embedded integrated electronics.

Moving coil sensors are less sensitive to shocks or pulsed www.abb-drive.com excitation and are a good choice for some applications.

Portable measurement applications are facilitated by the fact that no external power supply is required.

Available Types

There are two types of seismic probe velocity sensors:

l 9200: The 9200 is a two-wire sensor suitable for continuous monitoring or periodic measurements with test or diagnostic instruments.

When ordered with the optional integrated cable, the 9200 offers excellent corrosion resistance without the need for an additional cable.

l 74712: The Model 74712 transducer can be used for continuous monitoring or periodic measurements with test or diagnostic instruments.

l 74712: The 74712 is the high temperature version of the 9200.

Interconnecting cables can be used to connect 9200 and 74712 sensors to other instruments.

Other Instruments. These cables are available in various lengths, with or without stainless steel armour.

When ordering the 9200 and 74712 Seismic Probe Velocity Sensors, expect approximately six weeks lead time.

Approximate lead time is six weeks. Lead times vary depending on component availability and configuration.

For estimated lead times for specific orders, contact your local Bently Nevada representative.

SPECIFICATIONS

Unless otherwise noted, specifications are for machine enclosure vibration of 25 mm/s (1 in/s) at 100 Hz (6000 cpm) with a 10 kΩ load at approximately +22°C (+72°F).

Description

The 60M100 Condition Monitoring System utilises complex signal processing algorithms and machine operating conditions to continuously monitor wind turbine units.

As part of Condition Based Maintenance, the 60M100 monitoring system detects defects months before a potential failure occurs.

Depending on the size of the wind farm, early detection can reduce downtime and lost production, saving you hundreds of thousands to millions of dollars in lost revenue each year.

With the advanced knowledge provided by the 60M100. you can reduce maintenance costs by scheduling maintenance downtime and crane operations in advance.

The 60M100 monitor can be used in a variety of configurations:

As a stand-alone condition monitoring system.

As a networked, distributed, interoperable system.

As an integrated part of the machine OEM’s control and instrumentation package.

The 60M100 Monitor offers features and benefits not found in other systems.

The monitoring system has all the features required for wind turbine condition monitoring, including signal conditioning, alarms, configuration, speed inputs and control system communications.

System components include the 60M100 monitor, Adapt.wind software, sensors and cables.

Advanced signal processing algorithms extract dozens of measurements and health indices from each accelerometer point and can be customised to suit specific bearing and gearbox characteristics.

60M100 Overview

The 60M100 Condition Monitoring System has been specifically designed www.abb-drive.com for continuous permanent monitoring of wind turbine generator sets.

The system is designed to monitor equipment where reliability and availability are critical.

The 60M100 system is designed to monitor the basic characteristics and components of a wind turbine generator, including.

Tower sway

Main bearings

Main rotor

Gearboxes

All internal bearings

All bearing engagement

Debris monitoring

Generator bearings

Generator Grounding

Digital Communications

The 60M100 system has digital communications capabilities to connect to ADAPT software using a proprietary prtocol over an Ethernet connection.

The 60M100 system transmits data via Ethernet TCP/IP. You can monitor the values and status of process and control and other automation systems.

The 60M100 system provides extensive communication capabilities for all monitored values and statuses.

It can be integrated with process control and other automation systems that use Ethernet TCP/IP communication functions.

It allows Ethernet communication with other 60M100 systems and system software.

Supported protocols include

Modbus/TCP

The industry standard Modbus protocol over TCP.

The 60M100 supports both server and client modes.

System Features

The 60M100 monitors up to 150 static variables and generates high resolution waveform data and trend lines.

The 60M100 is a powerful and versatile condition monitoring system.

It provides basic monitoring functions and advanced signal processing and rules in a compact, rugged unit.

The module modulates the input signal to make a variety of measurements and compares the modulated signal with user-programmable alarms.

The 60M100 system is capable of receiving input signals from different types of sensors.

It supports up to 12 dynamic channel inputs, two key signals and digital communications. Channels 1 to 10 are connected to a 2-wire ICP type accelerometer.

Channels 11 and 12 can be configured to interface with 2-wire ICP-type sensors or 3-wire proximity probes.

Each dynamic channel can be configured independently with flexible signal processing options.

The Keyphasor channels can be connected to 3-wire proximity probes or other externally powered speed sensors.

The module enhances monitoring of rolling bearing machinery and gears with 24-bit analogue/digital conversion and a 40 kHz bandwidth design.

The 60M100 system is not a replacement for hard-wired safety systems, nor is it a replacement for standard systems that collect data on wind turbine operation.

Description

The 1900/65A General Purpose Equipment Monitor is designed for the continuous monitoring and protection of equipment used in a variety of applications and industries.

The monitor is cost effective and is the ideal solution for general purpose machines and processes that benefit from continuous monitoring and protection.

Inputs

The 1900/65A provides four sensor inputs and four temperature inputs.

Each sensor input can be configured by the software to support 2-wire and 3-wire accelerometers, velocity sensors or proximity sensors.

Sensors or proximity sensors. Each temperature input supports E, J, K, and T type thermocouples as well as 2-wire or 3-wire RTDs.

Outputs

The 1900/65A provides six relay outputs, four 4-20 mA logger outputs, www.abb-drive.com and one dedicated buffered output.

The 1900 Configuration Software allows the user to configure the relay contacts to be determined for any channel or combination of channels,

alarms, and hazardous conditions, and provide data on any logger output for any variable from any channel.

Dedicated buffered outputs provide signals for each sensor input.

The Modbus gateway option allows the monitor to provide static variables directly to any Modbus client,

status, event list, time and date information directly to any Modbus client, including Distributed Control Systems (DCS),

Supervisory Control and Data Acquisition (SCADA) systems, Program Control and Data Acquisition (DCS) systems, Data Acquisition Systems (DCADA).

(SCADA) system, programmable logic controller (PLC), or System 1 software.

The monitor uses internal counters and a Modbus client/master time base to generate time and date information.

The 1900/65A supports Modbus communications via Ethernet and a software configurable RS232/485 serial port.

Configuration

Users can create configuration files using software running on a laptop or PC.

The user can create a configuration file using software running on a laptop or PC and download the file to the monitor over the built-in Ethernet connection to define monitor operation and Modbus Gateway register mapping.

The 1900/65A can permanently store configuration information in non-volatile memory, which can be uploaded to a PC for changes.

Display Module

The 1900/65A supports an optional display/keypad for viewing channel information or making minor configuration changes.

This allows the 1900/65A to operate as a stand-alone software package. If desired, the user can mount the display up to 75 metres (250 feet) away from the monitoring module.

SPECIFICATIONS

Inputs

Sensor Inputs

Channels 1 through 4 can be configured by the user to accept inputs from acceleration, velocity, or displacement sensors.

Inputs for Acceleration, Velocity, or Displacement Sensors

Sensor Channel Types

The channel type defines the processing function applied to the input signal and the type of variable or measurement value derived from that input.

The channel type also defines the type of sensor that must be used. Sensor channel types include

Acceleration or Reciprocating Acceleration

Velocity or Reciprocating Velocity

Radial vibration (shaft vibration)

Thrust (axial displacement)

Position

Velocity

Acceleration and Reciprocating Acceleration Channel Types

The Acceleration channel type and Reciprocating Acceleration channel type support dual and triple wire accelerometers.

The Reciprocating Acceleration channel type has Timing Determination Channel Failure disabled.

Acceleration Variables and Reciprocating Acceleration Variables

The Acceleration Variable and Reciprocating Acceleration Variable are measurements that are filtered and processed from the raw sensor signal.

The Acceleration channel type and Reciprocating Acceleration channel type can continuously process up to four variables per channel. Up to four variables per channel can be processed continuously.

Vibration : Up to three bandpass filtered amplitude measurements.

Acceleration Envelope:

The user can apply the acceleration envelope algorithm to an acceleration or reciprocating acceleration variable.

Bias Voltage: The user can assign a sensor bias voltage value to any variable.

Description

The Bently Nevada Seismic Probe Velocity Sensor System is designed to measure absolute vibration (relative to free space) of a bearing housing, enclosure, or structure.

The two-wire system consists of a transducer and appropriate cable.

The Seismoprobe series of velocity sensors is a two-wire design using moving coil technology.

It provides a voltage output proportional to the vibration velocity of the sensor.

Moving coil sensors are less sensitive to shock or pulse excitation than solid state velocity sensors.

Solid-state velocity sensors are themselves accelerometers with embedded integrated electronics.

Moving coil sensors are less sensitive to shocks or pulsed excitation and are a good choice for some applications.

Portable measurement applications are facilitated by the fact that no external power supply is required.

Available Types

There are two types of seismic probe velocity sensors:

l 9200: The 9200 is a two-wire sensor suitable for continuous monitoring or periodic www.abb-drive.com measurements with test or diagnostic instruments.

When ordered with the optional integrated cable, the 9200 offers excellent corrosion resistance without the need for an additional cable.

l 74712: The Model 74712 transducer can be used for continuous monitoring or periodic measurements with test or diagnostic instruments.

l 74712: The 74712 is the high temperature version of the 9200.

Interconnecting cables can be used to connect 9200 and 74712 sensors to other instruments.

Other Instruments. These cables are available in various lengths, with or without stainless steel armour.

When ordering the 9200 and 74712 Seismic Probe Velocity Sensors, expect approximately six weeks lead time.

Approximate lead time is six weeks. Lead times vary depending on component availability and configuration.

For estimated lead times for specific orders, contact your local Bently Nevada representative.

SPECIFICATIONS

Unless otherwise noted, specifications are for machine enclosure vibration of 25 mm/s (1 in/s) at 100 Hz (6000 cpm) with a 10 kΩ load at approximately +22°C (+72°F).

DESCRIPTION

The 3500/15 AC and DC power supplies are half-height modules that must be installed in the designated slots on the left side of the

The 3500/15 AC and DC power supplies are half-height modules that must be installed in the designated slots on the left side of the rack.

Must be installed in the designated slots on the left side of the rack. 3500 Racks can contain one or two AC and DC power supplies.

The 3500 rack can contain one or two AC and DC power www.abb-drive.com supplies. Either power supply

Either power supply can power the entire rack.

When two power supplies are installed in the rack, the power supply in the lower slot serves as the power supply for the entire rack.

power supply in the lower slot serves as the primary power supply, and the other power supply in the upper slot serves as the backup power supply.

serves as the backup power supply. If a second

power supply is the backup power supply for the main power supply.

Removing or inserting either power supply module will not affect the operation of the rack.

As long as the second power supply is installed, the operation of the rack will not be interrupted.

Operation of the rack will not be interrupted as long as a second power supply is installed.

The 3500/15 AC and DC Power Supply accepts a wide range of input voltages and converts them to a wide range of output voltages.

The 3500/15 AC and DC power supplies accept a wide range of input voltages and convert them to voltages acceptable to other 3500 modules.

For use with other 3500 modules. The following power supplies

are available for the 3500 Series Mechanical Protection

systems:

General purpose AC power supplies

High voltage DC power supplies

Low Voltage DC Power Supplies

Compliance and

Certification (Approval Pending)

FCC

This device complies with

Part 15. Operation is subject to

the following two conditions:

This equipment shall not cause harmful

interference.

This equipment must accept any

interference, including

interference that may cause

of interference.

Electromagnetic compatibility

European Community Directive:

EMC Directive 2014/30/EU

Standards:

EN 61000-6-2; Industrial Environmental Immunity

Industrial Environmental Immunity

EN 61000-6-4; Industrial Environmental Emission

Industrial Environmental

Description

The 3500/22M Transient Data Interface (TDI) is the interface between the 3500 Monitoring System and compatible software (System 1 Condition Monitoring and Diagnostics Software and 3500 System Configuration Software).

(System 1 Condition Monitoring and Diagnostics Software and 3500 System Configuration Software).

The TDI combines the functionality of the 3500/20 Rack Interface Module (RIM) with the data collection capabilities of a communications processor such as TDXnet.

The TDI is located in a slot next to the 3500 rack power supply. It interfaces with M-Series monitors (3500/40M, 3500/42M, etc.).

It connects to the M-Series monitors (3500/40M, 3500/42M, etc.) and continuously collects steady-state and transient dynamic (waveform) data and transmits this data to the host software via an Ethernet link.

See the Compatibility section at the end of this document for more information.

The static data collection feature is standard on the TDI.

However, using the optional Channel Enable Disk, the TDI can also capture dynamic and high resolution transient data.

TDI integrates communications processor functionality within the 3500 rack.

While the TDI provides some common functionality throughout the rack, it is not part of the critical monitoring path.

It has no impact on the proper functioning of the entire monitoring system for automatic machinery protection.

One TDI or RIM is required per 3500 rack and always occupies slot 1 (next to the power supply).

I/O Module Signal Common Terminal

Both versions of the TDI I/O Module now have a 2-pin connector to connect the signal common to the rack’s single point instrument ground.

The rack’s single point meter ground. When connecting, the selector switch on the Power Input Module (PIM) side must be slid in the direction of the arrow marked “HP”.

Slide in the direction of the arrow marked “HP” to isolate the signal common from the chassis (safety) ground.

Keypad Signal Inputs

Four 3500 system key signals are supported. The range of speeds supported depends on the number of dynamic channels enabled:

l Supports velocity inputs with multiple events per revolution up to 20 kHz

Startup/Shutdown Data

Data collection at selected speed and time increments

Increasing and decreasing speed intervals are independently programmable

Transient data collection is initiated by detecting machine speed within one of two programmable windows

The number of transient events that can be collected is www.abb-drive.com limited only by the memory available on the module

Alarm data collection

Pre- and post-alarm data

Within 10 minutes and 1 second prior to the event

10 minutes before and 1 minute after event

1 minute after event

Static values collected at 100 ms intervals

20 seconds before and 10 seconds after the event

Static value 10 seconds after event

Waveform data collected at 10-second intervals for 2.5 minutes before an alarm occurs

Collect waveform data for 2.5 minutes at 10 second intervals

and 1-minute waveform data

1-minute waveform data at 10-second intervals after an alarm

Static Value Data

The TDI will collect static values, including

monitor measurements.

The TDI provides four nX static values for each point.

The TDI provides four nX static values for each point. Amplitude and Phase

The amplitude and phase of each value.

DESCRIPTION

The 3500/25 Enhanced Keying Module is a half-height, two-channel module used to provide keying signals to the monitoring modules on the 3500 rack.

The module receives an input signal from a proximity probe or magnetic pickup and converts the signal to a digital key signal that

to indicate when the key mark on the shaft coincides with the key sensor.

The 3500 Mechanical Protection System accepts up to four Keyphasor signals in a normal configuration and up to eight Keyphasor signals in a paired configuration.

The Enhanced Keyphasor Module is an improved module for the 3500 system. It provides enhanced keyphasor signal processing over the previous design, while at the same time

It remains fully backward compatible in form, fit, and function with www.abb-drive.com existing Keyphasor modules for use in legacy systems.

The 149369-01 module completely replaces the PWA 125792-01 Keyphasor module.

When Triple Module Redundancy (TMR) applications require system key inputs, the 3500 system should use two Keyphasor modules.

In this configuration, the modules operate in parallel, providing primary and secondary key signals to other modules in the rack.

Systems with more than four pushbutton inputs can use a

paired configuration, provided that

there are no more than four primary keyed phase input signals.

The paired configuration requires two

Two consecutive monitor positions

up/down positions or two half-slot positions. Four

keypad modules will accept four primary

and four spare input channels and provide

four output channels (one per module).

Two paired and one unpaired (for a total of three Keyphasor modules) can also be configured.

is also possible. In this

In this configuration, the user can

Configure one unpaired Keyphasor

(order two dual-channel or one single-channel and one 2-channel option).

and a 2-channel option).

Isolated Keyphoner I/O modules are designed for

applications.

Applications that connect to multiple devices in parallel and

applications that require isolation from other systems, such as

control systems. Isolated I/O Modules

Designed for magnetic pickup applications

applications, but provide isolation from Proximitor

applications but provide isolation from the Proximitor.

Provides isolation from the Proximitor application.

This I/O module is primarily used for

measuring shaft speed rather than phase. This

module can provide phase measurement, but

This I/O

phase shift is slightly higher than the non-isolated I/O version.

Figure 1 shows the increased phase shift of the isolated I/O module at different machine speeds.

Enhanced product features include

Generation of once-per-turn event signals, field-upgradeable firmware, and asset management data from multiple event-per-turn inputs.

Firmware and asset management data reporting.

DESCRIPTION

The 4-Channel Relay Module is a full-height module that provides four relay outputs.

Any number of 4-channel relay modules can be placed in any of the slots on the right side of the Transient Data Interface Module.

Each output of the 4-Channel Relay Module can be independently programmed to perform voting logic.

Each relay used on the 4-Channel Relay Module contains alarm drive logic.

The Alarm Driver Logic is programmed using www.abb-drive.com AND and OR logic and can use alarm inputs (alarms and hazardous conditions),

“Uncertain” or a single PPL from any monitored channel or any combination of monitored channels in the rack.

You can use the 3500 Rack Configuration Software to program the Alarm Driver to meet the needs of your application.

Technical Specifications

Inputs

Power Consumption.

Typically 6 watts output

OK LED (Light Emitting Diode).

Flashes when the module is functioning properly

TX/RX LEDs.

Used for transmission and reception, flashes when communication between the module and other modules in the frame is normal.

TX/RX LED: Used for transmission and reception, flashes when the module is communicating properly with other modules in the frame

CH ALARM LED.

Flashes when the relay channel is in alarm.

Relay Type: Two single-pole double-throw (SBT) relays.

Two single-pole, double-throw (SPDT) relays, connected together to form a double-pole, double-throw (SPDT) relay.

Two single-pole double-throw (SPDT) relays, connected together to form a double-pole double-throw (DPDT) format.

Sealing type

Epoxy sealed

Arc extinguishing conditions

250Vrms, standard installation

Contact Life

100.000 cycles @ 5A, 24Vdc or 120Vdc

Operating Mode

Each channel can be selected, via a switch, as

Normal condition unpowered or Normal condition powered

The 3500/32M requires the 3500/22 Transient Data Interface (TDI) module.

(It also requires these or newer versions of the following firmware and software:

3500/32M requires 3500 Rack Configuration software version 4.5 or later.

3500/32M requires 3500 Data Acquisition Software version 2.40 or later.

3500/32M requires 3500 Data Display Software version 1.40 or later.

When used with the 3500/93 LCD Display Module, the 3500/93 requires firmware version P or higher.

When used with the 3500/94 VGA Display Module, the 3500/94 requires firmware version C or higher.

DESCRIPTION

The 3500/33 16-Channel Relay Module is a full-height module that provides 16 relay outputs.

You can place any number of 16-channel relay modules in any of the slots on the right side of the Transient Data Interface (TDI) module.

Each output of the 3500/33 16-channel relay module can be independently programmed to perform voting logic.

Each relay of the module contains alarm drive logic.

The alarm drive logic is programmed using AND and OR www.abb-drive.com logic and the following are available:

Alarm inputs (alarms and hazardous states)

Uncertainty states

Individual measurement variables from any monitor channel or any combination of monitor channels in the rack

You can program the alarm driver using the 3500 rack configuration software.

Ordering Considerations

The 3500/33 16-Channel Relay Module requires 3500 Rack Config version 3.3 or higher.

3500/33 requires 3500 Data Acquisition Software version 2.40 or later.

3500/33 16-channel relay modules require 3500 Data Display Software version 1.40 or higher.

If ordered with the Multiple Certification option (02), the 3500 monitor will be certified to Zone 2 standards, including ATEX and North American.

The Zone 2 standard specifies higher spacing requirements at higher voltages. 3500/33 16-channel relay modules do not meet these spacing requirements.

Therefore, modules with the multiple certification option can only be used at lower voltages than modules with other certification options.

The use of higher voltages violates the hazardous area certificates associated with the multiple certification options.

The North American Division 2 standard associated with the CSA certification only option (-01) has been reduced to 30 Vrms to comply with 61010-1 type test requirements.

If the 3500/3316 Channel Relay Module is part of a Functional Safety (SIL) system, the Functional Safety Certificate requires voltage limitation.

The Functional Safety Certificate requires voltage limiting. Higher voltages are not permitted for Functional Safety (SIL) systems.

Description

The 2300 Vibration Monitors provide cost-effective continuous vibration monitoring and protection capabilities for less critical and spared machinery. They are specifically

designed to continuously monitor and protect essential medium to low criticality machinery in a wide range of industries including: oil & gas, power generation, water

treatment, pulp and paper, manufacturing, mining, cement, and other industries.

The 2300 Vibration Monitors deliver vibration monitoring and high vibration level alarming.

They include two channels of seismic or proximity measurement inputs from various accelerometer, Velomitor and Proximitor types,

a speed input channel for time-synchronous measurements, and outputs for relay contacts.

The 2300/20 monitor features a configurable 4-20 mA output which interfaces more points to a DCS.

The 2300/25 monitor features System 1 Classic connectivity for Trendmaster SPA interface which enables users to leverage existing DSM SPA infrastructure.

The 2300 Vibration Monitors are designed for using on a broad range of machine trains or individual casings

where the sensor point count fits the monitor’s channel count and where advanced signal processing is desired.

Monitor Key Features

2300/20

l Two 4-20 mA outputs with internal current loop power supply.

l Continuous monitoring and protection

l Two acceleration/velocity/proximity inputs with synchronized sampling for advanced diagnostics.

l One dedicated speed channel supporting Proximity probes, Magnetic pickup and Proximity switch type sensors.

l Supports process variable on all three input channels.

l Key measurements (Acceleration pk,Acceleration rms, Velocity pk, Velocity rms, Displacement pp, Displacement rms,Speed) real-time provided with alarm configuration.

l Each channel has one measurement group, and can add additional two bandpass measurements and several nX measurements (depends on the device availability).

l LCD and LED for real time value and status display.

l Ethernet 10/100 Base-T communication for configuration using Bently Nevada Monitor Configuration software (Included) with RSA encryption.

l Local contacts for positive engagement of monitor bypass, configuration lockout,and latched alarm/relay reset.

l Two relay outputs with programmable setpoints.

l Three buffered transducer outputs (including Keyphasor signal) providing short circuit and EMI protection. Buffered outputs for each signal are through BNC connectors.

l Modbus over Ethernet.

l Alarm Data Capture

System 1 Evolution Connectivity

2300 monitors connect to System 1 Evolution and support current value and time-based data collection of all static values, waveforms,

and spectral data. This includes System1 Software’s full suite of plots and tools for condition monitoring and asset management.

When an alarm is triggered on the 2300 monitor, the following high-resolution alarm data is forwarded to System 1.