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Emerson AMS 6500 Protection Monitor Configuration

Pre-configured user-selectable measurement types simplify software configuration

Password protection with 4 user login levels and customisable access rights

Context-sensitive help information to quickly resolve set-up issues

Includes trending, time functions, order analyses and start/stop data for comprehensive setup.

Configuration includes setup of basic predictive functions, including troubleshooting and diagnostics

Applications

The AMS 6500 Configuration Software for Machinery Protection allows you to configure protection modules, view real-time vibration monitoring systems and sensor health.

The intuitive configuration process begins with the selection of the card type. Next, the configuration software displays a simple table view.

All configuration settings are clearly visible. Tabs help you www.abb-drive.com categorise information between inputs, outputs, advanced machine diagnostics and management tasks.

diagnostic and management tasks. The allowable range for each required entry is clearly visible to help you understand the range of the parameter.

Preset parameters are automatically loaded when using Emerson sensors and transducers.

Real-time data can be displayed during system configuration to verify that wiring, card settings, and instrumentation are healthy and properly connected.

Real-time information such as gap voltage, waveform data, and overall vibration data can be viewed.

Ongoing maintenance functions such as resetting latching relays or loading saved configurations can be easily performed via software.

The software can be run on a PC or laptop.

The System Configuration Software allows you to configure the following monitors of the A6000 series

The following monitors of the A6000 series can be configured:

a6110. a6120. a6125. a6140. a6150. a6151. a6210. a6220. a6310. a6312. a6312-8.

a6410. a6620. a6630. a6740.a6740-10. a6824. a6824r

Basic Predictive Features

The AMS 6500 Configuration Software has a number of built-in trending functions that allow basic troubleshooting and prediction of the machine.

Master value trends are graphically represented, showing both card health and alarm values. The software can display vibration signals as a function of time,

The software displays the vibration signal as a function of time, the date of the FFT analysis with a resolution of up to 400 lines, and the FFT phase data. The software also displays the last time the machine was started or stopped.

The configuration software visualises the data and displays velocity over time and vibration over velocity for each channel.

Configuration Software

The configuration suite contains the following sections:

CD-ROM containing the configuration of the AMS 6500 protection module

Installation instructions

2 metre configuration cable with 9-pole SUB D plug and 6-pole miniature DIN diode plug for connection to AMS 6500 Protection Monitor

9-pole SUB D DV adapter on 25-pole SUB D, type AB914F

Two adapter cables with SMB coaxial plugs on both sides for connection of oscilloscopes to the AMS 6500 Protection Monitor.

Length 3 metres, supplied by Radiall, type 296-201-794

Two adapters BNC/SMB R191 209. supplied by Radiall

USB to RS232 adapter

Configuration programme

The configuration software package contains the following programmes:

A6910 Configuration Software for AMS 6500 Protection Monitor

System requirements

To load the programme, the PC or laptop must fulfil the following minimum prerequisites:

Standard PC/laptop, Pentium II or higher, minimum clock frequency 500 MHz, CD-ROM.

RS232 interface port (or USB (when used with an external USB to RS232 converter)).

Operating System Windows 2000. Windows XP, Windows Vista or Windows 7

Emerson DeltaV™ VerticalPlus Input/Output Subsystem Carrier

Functional features:

Designed for SIS

Modular design for flexible installation

Allows for online expansion

Increased I/O density

I/O density for cabinet-mounted systems

Introduction to the DeltaV™ VerticalPlus I/O Rack

Keep your I/O subsystems running efficiently with DeltaV™ VerticalPlus I/O Racks.

The VerticalPlus platform allows you to integrate DeltaV SIS logic solvers vertically, giving you the flexibility you need for cabinet design.

Power supplies/controllers and I/O carriers are modular.

You buy only what you need, but rest assured that as your system grows, you can add plug-and-play carriers-it’s easy!

The Advantage

Designed specifically for SIS. The redesigned carrier supports simplex and redundant SLS modules.

These modules communicate via a redundant safety bus, which is separate from the BPCS communications.

The VerticalPlus carrier also communicates with other SIS nodes on the vertical and horizontal carriers via redundant SISNet repeaters.

The modular design allows for flexible installation. A single T-shaped DIN rail is all that is needed to mount the power/controller carrier in place.

Fieldbus power is now independent for each individual card.

The modular design approach of the DeltaV system allows you to add I/O carriers as needed.

Allows you to expand online. Additional carriers can be added online as needed.

Increases the density of the cabinet-mounted system. Six I/O carriers can be mounted on one side of a standard 1200mm x 600mm x 2200mm cabinet.

Product Description

The VerticalPlus I/O Interface Carrier plugs into the 4-Wide Power/Controller Carrier, which provides power to the system and communication between the I/O interface and the controller.

The controller processes I/O interface information through the control module.

The VerticalPlus I/O Interface Carrier provides a separate bus field power connection for each I/O card.

The carrier is designed to support the same terminals as the horizontal carrier.

The carriers are mounted on T-shaped DIN rails. Each I/O interface www.abb-drive.com carrier is supplied with connectors for direct mating together.

A single I/O subsystem supports a total of eight 8-width I/O interface carriers for a maximum of 64 local I/O interface cards.

Cable extenders are used to connect carriers that cannot be installed next to each other, allowing the carriers to be arranged in standard equipment cabinets.

The extender has two 22-pin D-type connectors and supports a dual cable fault-tolerant configuration.

Ports A and B are connected in parallel so that either port can be used.

The new Dual Carrier Extender also supports the redundant secure bus coaxial connectors used by DeltaV SIS.

The total length of the I/O bus is 6.5 metres (21.3 feet).

The VerticalPlus carrier can also be used for Zone 2 remote I/O devices to provide installation flexibility.

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Emerson PR 6423 Non-Contact Eddy Current Sensor

The PR 6423 is a non-contact eddy current sensor of rugged construction designed for extremely critical turbomachinery applications, such as steam, gas, compressor and water turbomachinery, blowers and fans.

Examples include steam, gas, compressor and water turbomachinery, blowers and fans.

The purpose of the displacement probe is to measure position or shaft motion without contacting the surface under test (rotor).

In sleeve bearing machines, a thin film of oil separates the shaft from the bearing material.

The oil acts as a damping agent so that shaft vibrations www.abb-drive.com and position are not transmitted through the bearing to the bearing housing.

Vibrations due to shaft movement or position are greatly attenuated by the action of the bearing oil film.

The use of housing vibration sensors to monitor sleeve bearing machines is therefore discouraged.

The ideal method of monitoring shaft position and motion is through the bearing or a non-contact eddy current sensor mounted inside the bearing.

PR 6423 is commonly used to measure machine shaft vibration, eccentricity, thrust (axial displacement), differential expansion, valve position and air gap.

Non-contact measurement of static and dynamic shaft displacements

– Shaft and radial displacement (position)

– Shaft eccentricity

– Shaft vibration (motion)

Meets international standards DIN 45670. ISO 10817-1 and API 670

Rated for use in explosive areas, Eex ib IIC T6/T4

Other displacement transducer options include PR 6422. PR 6423. PR 6424. and PR 6425

Choose from CON 011/91. 021/91. 041/91 and other converters and cables for a complete transducer system

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Emerson A6140 Dual Channel Shaft Absolute Vibration Monitor

Functional Features:

Dual-channel, 3U-sized, 1-slot plug-in modules cut cabinet space requirements in half compared to traditional four-channel 6U cards

API 670-compliant, hot-swappable modules

Pre/post buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables

Used to connect a displacement sensor and a seismic or piezoelectric sensor

or piezoelectric sensor so that the combined output is an absolute value of the axis relative to free space

For use with displacement transducers 6422. 6423. 6424. and 6425 as well as actuators CON 011/91. 021/91. 041/91. and case-mounted piezoelectric velocity sensors

The Shaft Absolute Vibration Monitor is designed for high www.abb-drive.com reliability in the plant’s most critical rotating machinery.

This 1-slot monitor is used with other AMS 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

The primary function of the absolute shaft vibration monitoring module is to accurately monitor absolute shaft vibration, to

The main function of the shaft absolute vibration monitoring module is to accurately monitor shaft absolute vibration and reliably protect the machinery by comparing the vibration parameters to alarm setpoints and actuating alarms and relays.

The shaft absolute sensor system consists of a relative displacement sensor and a vibration sensor mounted in the same housing.

The displacement sensor is a non-contact sensor that measures shaft position and movement relative to the housing, the

while the vibration sensor mounted in the housing is used to measure the absolute position of the housing relative to free space.

The two sensors are phase compensated for different units and mathematically subtracted to obtain the absolute displacement of the shaft relative to free space.

Absolute shaft vibration is an important measurement used for prediction and protection monitoring on all sleeve bearing machines.

Absolute shaft vibration should be selected when the bearing box and rotor masses are closely matched, as the bearing box may move significantly during machine operation.

The AMS 6500 is an integral part of PlantWeb® and AMS software.

PlantWeb provides comprehensive machine health in conjunction with the Ovation® and DeltaV™ process control systems.

AMS software provides maintenance personnel with advanced predictive and performance diagnostic tools to accurately determine machine failures at an early stage.

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Emerson A6500-UM Universal Measurement Card

The A6500-UM Universal Measurement Card is an integral part of the AMS 6500 ATG machine protection system.

The card is equipped with 2 sensor input channels (independent or combined, depending on the selected measurement mode).

The most common sensors can be used, such as eddy current, piezoelectric (accelerometers or velocimeters), seismic (electrodynamic),

LF (Low Frequency Bearing Vibration), Hall Effect and LVDT (in combination with A6500-LC) sensors.

In addition, the card contains five digital inputs and six digital outputs.

Measurement signals are transferred to the A6500-CC Com card via the internal RS 485 bus and converted to Modbus RTU and

The measurement signals are transferred to the A6500-CC Com www.abb-drive.com Card via the internal RS 485 bus and converted to the Modbus RTU and Modbus TCP/IP protocols for further transmission to a host computer or analysis system.

Additionally, the Com Card can communicate with a PC/laptop connection via the USB interface on the panel, allowing the card to be configured and measurements to be displayed.

This allows the card to be configured and the measurement results to be displayed. Measurement results can also be output via 0/4 – 20 mA analogue outputs.

These outputs have a common ground and are electrically isolated from the system power supply.

The A6500-UM Universal Measurement Card operates in the A6500-SR system rack, which also provides the supply voltage and signal connections.

The A6500-UM Universal Measurement Card provides the following functions:

Absolute shaft vibration

Relative shaft vibration

Shaft eccentricity

Housing piezoelectric vibration

Thrust and rod position, differential and shell expansion, valve position

Velocity and keys

Dual-channel, 3U size, 1-slot plug-in modules that cut cabinet space requirements in half compared to traditional four-channel 6U cards.

API 670 compliant, hot-swappable modules.

Remotely selectable limit doubling and trip bypass.

Pre/post buffered and proportional outputs, 0/4 – 20mA output.

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables,

Hardware temperature, sensors and cables

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Emerson CSI A6620 Four-Channel Process Input Monitor

Designed for high reliability on the plant’s most critical rotating machinery, the Process Input Monitor monitors process inputs such as temperature, pressure, load, and more.

This 1-slot monitor can be used with other CSI 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and water turbine machinery.

The main function of the Process Input Monitor is to accurately monitor process parameters and reliably protect machinery.

parameters and reliably protect the machine by comparing the parameters to alarm setpoints, actuating alarm and

Setpoints, actuate alarms and relays to accurately monitor process parameters www.abb-drive.com and reliably protect the machine.

Process inputs can be ±1 V, ±10 V, or 0/4-20 mA.

The CSI 6500 Machine Health Monitor is an integral part of PlantWeb® and the AMS Suite.

PlantWeb combines the Ovation® and DeltaV™ process control systems to provide operators with an integrated view of machine health.

The AMS Suite provides maintenance personnel with advanced predictive and performance diagnostic tools to accurately determine machine failures at an early stage.

Features:

Four-channel, 3U size, 1-slot plug-in module that cuts cabinet space requirements in half compared to traditional four-channel 6U cards

API 670-compliant hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors, and cables

Emerson Rosemount 4088 Multivariable Transmitter

With the innovative Rosemount 4088 multivariable transmitter, you can not only measure today, the

But you can maximise measurement accuracy and output efficiency throughout the life of your equipment.

This versatile device delivers reliable, stable signals, so you can achieve unrivalled data accuracy

and manage changing conditions more effectively to maximise profits.

Because the 4088 is easy to configure and calibrate, you can install www.abb-drive.com new measurement points faster, reducing the time it takes to get up and running.

It also requires less maintenance over time, so your staff can focus on optimising other aspects of your operation.

And should a problem arise, Emerson experts are ready to provide fast, comprehensive support so you can get back to what you do best – producing and maximising profits.

Rosemount 4088 Product Overview

Industry-Leading Performance and Functionality

Designed for optimal flow performance, the Rosemount 4088 uses superior sensor technology to deliver unmatched accuracy in a wide range of operating conditions.

Superior performance allows you to better control your operations and maximise profits.

Flexible communication with Modbus® or Bristol® standards

Asynchronous/Synchronous Protocol (BSAP)/MVS

Designed to integrate easily with existing or new systems, the Rosemount 4088 can

communicate using Modbus or BSAP/MVS protocols. Baud rates up to 19200 allow traffic computers to communicate faster and more efficiently.

The Rosemount 4088’s local LCD display shows both measurement data and the results of the flow computer’s calculations.

such as “Instantaneous Flow” or “Accumulated Flow for the last 24 hours”. This not only simplifies maintenance, but also makes well operations clearer.

Plunger Lift Measurement Range Expanded

The Rosemount 4088 extended range option incorporates new sensor technology that ensures peak flow rates are captured without compromising performance in the normal operating range.

This helps eliminate accounting discrepancies that can lead to disputes.

Reduced Power Consumption

The advanced electronics in the Rosemount 4088 consume less power, which means a single power supply or solar panel can run more transmitters.

Reverse wiring protection also ensures that transmitters are not damaged if the power supply is incorrectly connected.

Accurate RTD measurements through sensor matching

The Rosemount 4088 reduces process temperature and flow errors by using Callendar-Van Dusen constants to define the unique characteristics of RTD.

Seamless Transition from Legacy Products

To ensure a smooth transition from Emerson legacy products, the Rosemount 4088 will communicate using the same protocols as direct replacements.

This will allow users to quickly replace legacy products with the Rosemount 4088, minimising downtime and reducing engineering and installation costs.

Reduced engineering and installation costs

Excellent Warranty and Stability

The Rosemount 4088 is built to last, with a stability specification of up to 5 years and a 12-year warranty. This helps ensure that your investment in Rosemount technology continues to pay off for years to come.

Emerson A6125 Dual Channel Enclosure Piezo Vibration Monitor

Designed to provide high reliability for a plant’s most critical rotating machinery, the Casing Piezo Vibration Monitor monitors casing vibration via accelerometers.

This single tank monitor is used in conjunction with other CSI 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

The primary function of the case piezoelectric vibration monitor is www.abb-drive.com to accurately monitor case vibration and reliably protect machinery by comparing vibration parameters to alarm set points, actuated alarms and relays.

A case piezoelectric vibration sensor, sometimes referred to as a case absolute vibration sensor (not to be confused with a shaft absolute vibration sensor).

is an accelerometer or velocimeter whose output is acceleration or velocity.

Bearing case vibration monitors monitor the vibration of the bearing case in terms of acceleration or velocity in g (mm/sec).

Since the sensor is mounted on the bearing box, the vibration of the bearing box can be affected by many different sources.

These include rotor motion, foundation and bearing box stiffness, blade vibration, neighbouring machinery, etc.

When replacing ffeld sensors, many seismic sensors are replaced with piezoelectric sensors.

The 6125 monitor is designed for the new piezoelectric sensors.

Shell measurements are common in nuclear power applications. Case measurements using piezoelectric sensors are also common in rolling bearing machines and gearboxes.

Emerson recommends the use of piezoelectric sensors and piezoelectric sensor monitors when updating ffeld sensors and monitors.

The CSI 6500 is an integral part of PlantWeb® and the AMS Suite.

PlantWeb combines the Ovation® and DeltaV™ process control systems to provide operators with an integrated view of machine health.

The AMS Suite provides maintenance personnel with advanced predictive and performance diagnostic tools to accurately determine machine failures at an early stage.

Functional Features:

Dual-channel, 3 U-sized, 1-slot plug-in module that cuts cabinet space requirements in half compared to traditional four-channel 6U cards

API 670 compliant, hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors, and cables,

Hardware temperature, sensors and cables

Use with piezoelectric accelerometer and velocimeter sensors

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Emerson A6110 Shaft Relative Vibration Monitor

The Shaft Relative Vibration Monitor is designed to provide extremely high reliability for the most critical rotating machinery in your plant.

This 1-slot monitor is used in conjunction with other AMS 6500 monitors to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

The main function of the shaft relative vibration monitoring module is to accurately monitor shaft relative vibration and reliably protect machinery by comparing the following parameters

The vibration parameters are compared to alarm setpoints, actuating www.abb-drive.com alarms and relays to reliably protect the machinery.

Shaft relative vibration monitoring consists of a displacement transducer, which can be mounted through the bearing box or inside the bearing housing, targeting the rotating shaft.

The displacement sensor is a non-contact sensor that measures the position and motion of the shaft.

Since the displacement transducer is mounted on the bearing, the monitored parameter is known as shaft relative vibration, i.e. shaft vibration relative to the bearing box.

Shaft relative vibration is an important measurement parameter used for prediction and protection monitoring on all plain bearing machines.

Shaft relative vibration should be selected when the machine housing is large compared to the rotor and the bearing housing does not vibrate between the zero speed of the machine and the production state speed.

Absolute shaft vibration is sometimes selected when the bearing housing and rotor are relatively close in mass, when the bearing housing is more likely to vibrate and affect the relative shaft reading.

The AMS 6500 is an integral part of PlantWeb® and AMS software.

PlantWeb provides a comprehensive view of machine health in conjunction with the Ovation® and DeltaV™ process control systems.

AMS software provides maintenance personnel with advanced predictive and performance diagnostic tools that enable them to confidently and accurately determine machine failures early.

Features:

Dual-channel, 3U-sized, 1-slot plug-in module that cuts cabinet space requirements in half compared to traditional four-channel 6U cards

API 670-compliant hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Pre- and post-buffered and proportional outputs, 0/4-20 mA outputs, 0 – 10 V outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables,

Hardware temperature, sensors and cables

For use with displacement sensors PR6422. PR6423. PR6424. PR6425 and drivers CON 011/91. 021/91. 041/91

Sensor inputs

Number of inputs: two, independent or combined

Monitoring mode

Input types: eddy current, differential

Emerson sensor inputs: Part numbers: 6422. 6423. 6424. 6425

Isolation: Galvanically isolated from power supply

Input resistance: >100 kΩ

Input Voltage Range: 0 to -22 VDC

Input Frequency Range

Lower cut-off frequency 1 or 5 Hz

Upper cut-off frequency 50 – 2000 Hz adjustable

Emerson A6312 Dual Channel Speed and Keystroke Monitor Specifications

Designed for high reliability on the plant’s most critical rotating machinery, the Speed and Critical Monitor monitors speed, phase, zero speed and direction of rotation.

This 1-slot monitor is used in conjunction with the AMS 6500 monitor to form a complete API 670 machinery protection monitor.

Applications include steam, gas, compressor and hydraulic turbine machinery.

The speed and key monitors can be configured in redundant mode for automatic switching from primary to standby speed.

Sensor gap voltages and pulse counting/comparison are monitored to trigger the switchover.

When the speed and key monitor is operated in redundant mode, the primary and failover keys or speed displacement sensors must be mounted in the same axial plane to ensure phase continuity during failover.

Velocity measurements consist of displacement sensors mounted inside the machine targeting rotating gears, keyways, or cogwheels on the shaft.

The purpose of the speed measurement is to sound an alarm at zero speed, monitor reverse rotation, and provide speed measurements to track process conditions for advanced analysis.

Key or phase measurements also consist of displacement sensors, but must have a target of one revolution per revolution, rather than a gear or cog as the target.

Phase measurement is a key parameter for detecting changes in machine health.

The AMS 6500 is an integral part of PlantWeb® and AMS software.

PlantWeb combines the Ovation® and DeltaV™ process control systems to provide operators with an integrated view of machine health.

AMS software provides maintenance personnel with advanced predictive and www.abb-drive.com performance diagnostic tools, enabling them to identify machine failures early with confidence and accuracy.

Dual-channel 3U plug-in modules reduce cabinet space requirements by half compared to traditional four-channel 6U cards

API 670-compliant hot-swappable modules

Remotely selectable limit multiplication and trip bypass

Post-buffered proportional outputs, 0/4-20 mA outputs

Self-test features include monitoring hardware, power inputs, hardware temperature, sensors and cables

Used with displacement sensors 6422. 6423. 6424 and 6425 and drivers

con 011/91. 021/91. 041/91

6TE Wide Module for AMS 6000 19″ Rack Mount Chassis

8TE wide module for use with AMS 6500 19″ rack mount enclosure

Sensor Inputs

Number of Inputs Two, independent

Input Type Eddy Current, Differential

Emerson Sensor Input Part Numbers: 6422. 6423. 6424. 6425

Isolation Galvanic isolation

Isolated from power supply

Input resistance >100 kΩ

Input Voltage Range 0 to ±27.3 VDC

Input Frequency Range 0 – 20.000 Hz at 65.535 RPM

Measurement Range

Range Continuously adjustable via configuration software

Minimum range 2 V

Maximum range 0 – 30 V

Sensor power supply Individually buffered sensor power supply galvanically isolated from all system voltages and system supply voltages Open and short circuit protected

Nominal voltage -26.75 VDC

Available current 20 mA nominal, 35 mA maximum

Front Panel Outputs

Green LED: Two LEDs indicating channel OK for each channel

Yellow LEDs: Four LEDs indicating alarms and hazards for each channel.

Separate display for each channel

Front panel buffered outputs:

Two, ±10 V, signal input level reduction factor 0.15. >100 kΩ load, frequency range 0 Hz – 16 kHz (-3 dB)

Mini DIN configuration socket:

Module interface connection for configuration, parameter and status monitoring

RS-232

Handle: for easy removal of the card and to provide module and transducer identification boards

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