Category: GE

Product Description

General Electric designed the 531X307LTBAJG1 as a local area network (LAN) termination board.

It is located under the 531X Series Replacement Board.GE Series drives and exciters can have this card installed in their enclosures.

With this card installed, there will be an interface system between the external devices and the control drive.

Peripheral devices such as interlocks, pushbuttons, and indicators can use the card as an interface.

When the 531X307LTBAJG1 board is installed, the LAN signals are distributed through the interface platform.

When the board is installed, eight configurable control input plugs are available for the drive.

The board accepts input voltages rated from 2 to 240 V, both AC and DC.

The input voltage sent to the control board is converted to a 24 VDC logic signal acceptable to the control board.

The signals generated by the control board can be easily transmitted through the www.abb-drive.com LAN terminals, the drive control board, and the NTB terminal board.

The seven integrated control outputs of the control board consist of low-current and low-voltage C-type relay contact connectors.

The user should observe the installation parameters provided by the device manufacturer. www.abb-drive.com These guidelines may prevent some damage to the equipment.

Only trained personnel qualified to install the board should be allowed to operate the 531X307LTBAJG1 LAN terminal.

Detailed instructions on wiring procedures can be found in the board’s data sheet and manual.

As with all other members of the 531X family, technical support for this card is initially provided by the manufacturer, General Electric.

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The Full Current Output Option Relay 139-H-FLC is a horizontal mounting specialty model.

This model has an external reset switch that works in conjunction with the front panel reset switch.

This model also has an emergency restart option.

Product Description

Model 139-H-FLC is a full load current horizontal mount motor protection relay.

This model has a full load current of 4 to 20 milliamps. Associated protections listed for this relay include overheating, stall-mechanical blocking,

Rotor Lockout, Undercurrent, Ground Fault, Single Phase/Unbalance, Repeat Start, and Overload Protection with selectable curves.

This relay will protect three-phase AC motors from environmental www.abb-drive.com influences that can cause damage.

The 139-H-FLC relay will be used in six applications; one of the applications is to ensure user safety.

This application will utilize the ground fault function to find leakage currents caused by moisture or potential winding shorts in mines, thus preventing shock hazards.

As mentioned above, the relay will be mounted horizontally; it should be noted that a rectangular panel cutout is required for whichever mounting orientation is chosen for the relay.

Once the current breaker is available, the relay will be held in place by two U-clips and then prepared for wiring.

The 139-H-FLC relay can be supplied with ground fault current and it will accept all current carrying conductors through the ground fault current window.

Please note that it is highly recommended that at least two current leads need to be wound together to minimize noise pickup on the relay.

There is a specially designed current that can be used to help output lower level signals.

Frequently Asked Questions about the 139-H-FLC

What is the memory capability of the 139-H-FLC multi-wire general purpose motor protection relay?

This 139-H-FLC is designed to electronically record up to 30 minutes of memory to simulate heat buildup in a motor.

If no overload occurs during this 30 minute period, the memory will be refreshed.

However, if an overload occurs or the motor starts, the circuitry remembers these conditions and can reduce the amount of time available for future overload conditions.

If the motor enters a trip condition due to overheating, the relay will latch to restart for at least 30 minutes to allow the motor to cool.

Motor start trip conditions and overload conditions may cause the motor to heat up, hence the 30 minute lockout time.

Blocked-Rapid Trip, Short Circuit, Unbalance, or Ground Fault conditions do not cause heating and enable the turntable to perform an immediate system reset.

Can users customize the 139-H-FLC Multi-Wire Universal Motor Protection Relay for specific motors?

Users can select from 15 different operating profiles for the 139-H-FLC Multi-Wire Universal Motor Protection Relay.

Four switches are used to select the desired operating profile. The user can find the manufacturer’s data for the motor

Plot the data on the run curve to customize the 139-H-FLC to the motor that needs to be protected.

The full load current from terminals one and two on this model will be proportional to the percentage of full motor current.

Current levels will not be affected by any different wiring lengths.

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Features

– 64 different or single-ended inputs

– 16-bit analogue-to-digital conversion (A/D)

– Software selectable conversion rate (up to 100 kHz)

– Programmable selection of scanning 1. 8. 16. 32 or 64 channels

– Continuous digitisation of selected input channels and storage of results

– Three trigger modes

– Software triggered

– External trigger

– Interval timer trigger

Three scanning modes

-Automatic scanning

-Single scan

-Random access

– Programmed VME interrupts

– User programmable interval timer

– Software programmable gains of 1 and 10

– External trigger synchronises multiple boards simultaneously

– Jumper-selectable A/D ranges of 0 to +5V, 0 to +10V, ±2.5V, ±5V, and ±10V

– Optional low-pass filter

– Overvoltage protection input

– 1.024 word data buffer (16 word depth buffer x 64 channels)

– Optional output coding

– Power up in auto-scan mode with a gain of 1

APPLICATIONS

– Factory automation

– Process control

– Laboratory Instrumentation

– Machine monitoring

– Data Acquisition

Functional Characteristics

At +25°C and rated power supply conditions (unless otherwise noted)

Trigger Modes

Trigger Mode: Software Trigger: Initiate the selected scan mode by writing the software trigger address.

External Trigger: Receives an external trigger via the P2 connector to initiate the selected scan mode.

Interval Timer Trigger: activates the selected scan mode each time the programmed interval expires.

Scan Mode: Auto Scan: This is the default scan mode. All active channels are scanned sequentially and continuously.

Single Scan: A single data burst (scanning all selected channels) is initiated www.abb-drive.com by the selected trigger mode.

After scanning all selected channels, the scanning process stops and waits for another trigger.

Random Access: Selects, digitises and stores one channel each time the selected trigger mode is enabled.

Channel Auto Gain: A unique gain code for each channel is loaded from the VME into the gain buffer.

The assigned code is retrieved from the buffer in real time each time a channel is acquired.

Synchronisation: Single sweeps or bursts can be triggered by an external TTL flip-flop (external trigger) via the P2 connector or by a control and status register.

or initiated by a local trigger (software trigger) via the Control and Status Register (CSR).

In either case, a P2 flip-flop output is generated which can be used to synchronise up to 15 boards.

VME Access: The response to the address modifier is selectable via jumpers:

A32. A24 or A16 address space

Supervisory access or user access, or both

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Features

– 64-bit high voltage output

– High current driver (600 mA sink current)

– Inrush current auto shutdown protection option

– Thermal shutdown protection option for driving incandescent lamps or inductive loads

– High breakdown voltage (55 V)

– Output clamp diode for inductive flyback protection

– Compatible with intelligent I/O controllers

– Built-in test logic for fault isolation

– Highly reliable DIN-type I/O connectors

– 8-, 16-, or 32-bit transmission

– Dual Eurocard form factor

– Separate board address decoding for control and data registers

– Optional pull-up resistors for electronic switch outputs

– Optional TTL outputs

– Front Panel with Fault LED

Functional Features

Compatibility: Compatible with VMEbus specification.

Double height form factor.

Output Connector Type: Dual 64-pin connector DIN 41612.

Output Organisation Eight ports, eight bits wide.

Addressable to any address within the Short-Circuit Monitor or Short-Circuit www.abb-drive.com Unprivileged I/O map. Control and Status Register (CSR) addresses are independently selectable.

Address Modifier Codes: Short-circuit supervisory or short-circuit unprivileged I/O access can be selected via jumpers.

Factory configured for short-supervised I/O access.

Addressing Scheme: Eight ports can be individually addressed on 8-bit, 16-bit, or 32-bit boundaries.

CSR’s separate board address decoder allows hardware control addresses to be grouped for software efficiency.

Data Transfer Bus: A16: D8. D16. D32

Built-in Test: This product supports offline and real-time fault detection and isolation. Offline mode can be enabled by writing the CSR Set Test Mode bit.

When test mode is enabled, all outputs are off. When test mode is enabled, all outputs are off.

Fault LED: The Fault LED is illuminated at power-up and extinguished under program control after a successful diagnostic.

Output Functions: High current driver (600 mA sink current) outputs designed to drive incandescent lamps and inductive loads.

No external current limiting or warm-up resistors are required. Due to the presence of cold filament inrush currents, it is recommended that the output driver drive only one lamp.

However, if a single wire must drive more than one lamp, another driver must be connected in parallel.

If a single output must drive more than one bulb, it is recommended that the VMIVME-2131 (current source/sink)

or VMIVME-2130 (current source only) if the application allows.

The output drivers of the VMIVME-2131 and VMIVME-2130 may not support all VMIVME-2120 current sink (open collector) applications.

In addition, the power supply requirements for the VMIVME-2120 and VMIVME-213x are different.

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Product Description.

The IS220YDIAS1A is a discrete contact input/output module from General Electric.

This module is designed for gas and steam industrial control in the Mark VIe Speedtronic control system.

The Mark VIe was the last Speedtronic system designed by GE and was one of a series of industrial control systems marketed under the Speedtonic name.

The IS220YDIAS1A is part of the Mark IVe control system or Mark VIeS functional safety system.

As an I/O block, it is designed to be plugged into specific terminal blocks such as the IS200STCIS1A and 2A, IS400STCIS1A or 2A or IS400TBCIS2C.

The IS220YDIAS1A has an on-board power supply with a nominal voltage of 28.0 VDC.

The contact inputs and contact wetted outputs have www.abb-drive.com a maximum nominal voltage of 32 VDC.

The IS220YDIAS1A has both UL and CE approvals. It can be used in both hazardous and non-hazardous locations.

Hazardous location use ratings can be found in documents such as GE’s GEH-6725.

This I/O module is designed for use in ambient conditions from -35 to 65 degrees Celsius.

The IS220YDIAS1A is a well-designed module that can be easily mounted on the IS230 terminal board.

The simplicity of installation and availability of documentation make this module ideal for most applications.

Numerous indicator LEDs on the front of the module allow the user to read the status of the IS220YDIAS1A discrete input module.

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Product Description

The IC694CEE001 is a single-slot RX3i carrier/expansion module from GE.

It features an integrated PROFINET network interface and redundant 24 VDC power inputs.

The IC694CEE001 uses existing state-of-the-art RX3i or 90-30 series I/O for superior availability.

Optimal uptime and extreme flexibility reduce operating costs.

The IC694CEE001 protects critical applications where any single point of failure affecting more than one I/O module is unacceptable.

The RX3i IO is designed for mission-critical discrete and process applications.

With advanced diagnostics and outstanding flexibility, this rack-based IO offers a wide range of standard and advanced IOs.

The IC694CEE001 carrier connects a remote node consisting of an RX3i I/O module to a PROFINET I/O local area network (LAN).

and connects it to the RX3i CEP001 carrier. This allows you to www.abb-drive.com add another RX3i IC694 I/O module to the remote node.

The main remote I/O functions of the IC694CEE001 carrier include: scanning of all modules within the remote node (input and output scanning).

Publishing data to PROFINET IO controllers on the PROFINET network during a user-specified production cycle.

Receiving data from PROFINET IO controllers on the PROFINET network according to the production timeframe defined by the customer; and

Monitoring PROFINET communication and module configuration between PROFINET I/O controllers and modules in remote nodes.

Manage the status of the I/O in the event of a communication outage; and issue fault messages (such as alarms and diagnostics), alarms and diagnostics) to the controller.

NOTE: The USB port is for firmware upgrades only and should not be used for permanent connections. The CEP Carrier requires a user-supplied +24 VDC power supply.

Functions

Scans all modules within a remote node (input and output scanning)

Publish data to the PROFINE IO controller on the PROFINET network during a user-specified production cycle

Receives data from PROFINET IO controllers on the PROFINET network during a user-specified production cycle

Manage PROFINET communications and module configuration between PROFINET IO controllers and modules within remote nodes.

Manage the status of I/O in the event of a communication outage

Publishing fault messages (alarms, diagnostics, etc.) to PROFINET IO controllers

Comprehensive programming and configuration services for all supported RX3i IO modules using Proficy Machine Edition

Supports daisy-chained/linear, star or ring (redundant media) network topologies

Two switched Ethernet ports: two eight-core RJ-45 shielded twisted-pair 10/100 Mbps copper interfaces

One USB port for field updating firmware using WinLoader

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Description:

The IC698PSA350 is a power supply module for the PACSystem RX7i platform, currently part of Emerson Automation, formerly known as the General Electric Intelligent Platform (GE IP). This power supply mounts to the RX7i universal backplane. It has an input voltage range of 85 to 264 VAC 47 to 63 Hz and 100 to 150 VDC with a maximum input power of 440 watts (typical) and 500 watts (maximum). All three (3) outputs (e.g., 5 VDC, 12 VDC, and -12 VDC) have a maximum output power of 350 watts and output currents of 0-60 amps, 0-12 amps, and 0-4 amps, respectively.

The IC698PSA350 is a high capacity power supply module for the PACSystem RX7i controller family. The module is used to provide backplane power, which the module uses to activate internal circuitry and begin operation. The power supply module occupies one slot in the chassis and can only be installed in slot 0 of the RX7i chassis.

The IC698PSA350 operates with input voltages of 85 to 264 VAC, 100 to 150 VDC, and an AC input frequency of 47 to 63 Hz. The module is rated at 120/240 VAC and 125 VDC, and has input power requirements of 440 watts typical and 500 watts maximum. The power factor of this power supply module is 0.99 when used for AC input power.

The IC698PSA350 is a single-slot power supply module that mounts in the leftmost slot of the RX7i chassis or slot 0. It is equipped with various LED status indicators. It is equipped with various LED status indicators to help identify the module’s operating status. www.abb-drive.com These include the “Field OK”, “Output OK”, and “Over Temperature” LEDs. The power module has built-in protection circuits such as over-temperature and over-voltage protection and airflow protection. A 70 CFM forced air cooling fan under the system chassis provides cooling air to the power supply module. If a stoppage in airflow is detected, the overheat LED will illuminate.

The IC698PSA350 power supply is available in both Series A and Series B. The Series A power supply has an internally mounted 0.25″ x 1.25″ fuse, while the Series B power supply has a 5 x 20 metre fuse. The fuses installed are 8A/250V fuses.

The IC698PSA350 power supply module is part of the RX7i series and is manufactured by GE Fanuc. The module can send logic level signals to the module via the backplane. It has a rated output power of 350 watts. The rated operating voltage is 120/240 VAC and 125 VDC. The power supply module operates at 47 to 63 Hz. The operating temperature range of the module is 0 to 60 degrees Celsius. The power supply module is equipped with an airflow sensor that easily detects a fan failure or a cessation of airflow around the drive. If either of these conditions occurs, the high temperature LED will light up. The sensor can be enabled or disabled via a jumper on the outside of the module.

During installation, the GE Fanuc IC698PSA350 power module should not have any live power connections and should be properly grounded. For field wiring, the input terminals are located on the front of the module and can be connected to 120/240 VAC and 125 VDC input voltage sources. The terminals can be connected to solid or stranded wire. The ground terminal or GND should be connected to the GND terminal of the rack using 12 AWG wire. The ambient temperature of the installation area should not exceed 60 degrees Celsius during normal operation. The isolation rating of all outputs is 1500 Vdc. The IC698PSA350 module has a 15 millisecond ride-through time and a 5 millisecond hold time.

Technical Description of the IC698PSA350

The IC698PSA350 is a PACSystem RX7i power supply module formerly manufactured by GE Intelligent Platforms (GEIP) (now part of Emerson Automation). The module has an input supply voltage range of 85 to 264 VAC 47 to 63 Hz or 100 to 150 VDC, with a typical input power of 437 watts and a maximum input power of 500 watts. It has nominal output voltages of 5VDC to 60 A, 12VDC to 2 A, and – 12VDC to 1 A to the backplane. The module output power is 350 watts.

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Product Description

The IC200MDL240 is a 16-point discrete input module in the VersaMax I/O family, formerly manufactured by GE Intelligent Platforms and now owned by Emerson Automation. The module has sixteen (16) channels of positive or source inputs that accept 120 VAC input signal voltages with a signal range of 0-132 VAC, 47-63 Hz, and a minimum user input current of 7 mA per point.The module has a backplane 5VDC output current of 110 mA.

About the IC200MDL240

The IC200MDL240 is a discrete input module from the VersaMax I/O platform formerly manufactured by GE Intelligent Platforms and now manufactured by Emerson Automation. The module is a sixteen (16) point discrete input module that supports forward logic or source wiring configurations. It can be used to connect field and electrical devices that provide binary or on/off signal states, such as auxiliary contacts, proximity sensors, pushbutton devices, limit switches, and similar devices.

This 16-point module accepts an input signal voltage range of 0-132 VAC, 47-63 Hz, with a nominal signal voltage of 120 VAC and a minimum on-state current of 7 mA.The input channels are divided into two (2) groups of eight (8) channels each with a dedicated common channel. Its group-to-group isolation is rated at 250 VAC for 1 minute and 1500 VAC. Similarly, the module’s optical isolation (logically isolated user inputs) as well as www.abb-drive.com rack ground isolation are rated at 1500 VAC (1 minute) and 250 VAC (continuous).

The turn-on response time for each channel is 1 cycle with a minimum of 2 ms, while the turn-off response time is 2 ms. The turn-on state voltage is 70-132 VAC, and the turn-off state voltage range is 0-40 VAC. In addition, the turn-on state current is a minimum of 7 mA, while the turn-off state current is a maximum of 1.5 mA.

The IC200MDL240 is a DIN-rail mount type that supports both horizontal and vertical orientations. When the module is mounted vertically, there is no performance derating, but there is a 132 VAC derating.

The GE Fanuc IC200MDL240 Versamax Discrete Input Module is a 16-point discrete input module.The IC200MDL240 Input Module accepts AC input signals from sensors, pushbuttons, and switches in a 2-state signal format (ON/OFF or OFF/OFF) and sends them in a 16-bit discrete data format to the CPU Module or NIU Module for intelligent processing. The IC200MDL240 input module offers a compact modular design that provides application flexibility and saves wiring and engineering costs.The IC200MDL240 input module is mounted on an I/O carrier base with management unit functionality, which supports hot module insertion and removal as well as simplified field wiring.

The IC200MDL240 Input Module provides 16 discrete source inputs in two banks of 8. The IC200MDL240 Input Module does not have point-to-point isolation, but does have 250-volt AC continuous isolation between each bank. the IC200MDL240 Input Module has a 120-volt AC rating and a 0 to 132-volt AC input range. the IC200MDL240 Input Module has a 70 to 132 volt AC on-state range and a 0 to 20 volt AC short-off-state range. The module draws all operating power from the baseboard power supply. It has a maximum baseboard current draw of 110 milliamps at 5 volts and a minimum on-state rating of 5 milliamps.The IC200MDL240 Input Module has an impedance rating of 8.6 kilohms at 60 Hz.The IC200MDL240 Input Module has 16 labelled LEDs to indicate status updates at each input point, and a green LED to indicate the backplane status.

Product Overview

The PCIE-5565RC* is the PCI Express (PCIe) product in the Abaco Reflected Memory Real-Time Fibre Optic Networking product family.

Two or more PCIE5565RCs, as well as other products in this family, can be integrated into a network using standard fibre optic cables.

Each board in the network is referred to as a “node”.

Reflective memory allows computers, workstations, PLCs and other embedded controllers www.abb-drive.com with different architectures and different operating systems to share data in real time.

The 5565 Series Reflective Memory (referred to as RFM-5565 in this manual) is fast, flexible, and easy to operate.

Data is transferred via write memory (SDRAM) that appears to exist globally on all boards on the network.

The on-board circuitry performs data transfers to all other nodes automatically, with little or no host processor involvement.The block diagram of the PCIE-5565RC is shown in Figure 1 on page 10.

Features

Features include

– High-speed, easy-to-use fibre-optic network (serial rate of 2.12 Gbaud)

– x4-lane PCI Express 1.0a to PCI bridge

– Network operates without the involvement of a host processor

– Optional redundant operating modes

– Up to 256 nodes

– Connections up to 300 m to multimode fibre, up to 10 km to singlemode fibre

– 10 kilometres

– Dynamic packet sizes from 4 to 64 bytes of data per packet

– Transmission rates over fibre-optic networks from 43 MByte/s to 170 MByte/s

– 128/256 MB bytes of SDRAM reflective memory, parity selectable

– Independent direct memory access (DMA) channels

– Four general-purpose network interrupts; each interrupt has 32 bits of data

– Configurable endpoint translation for multiple CPU architectures on the same network

– Selectable PCI PIO window size from 2 MB bytes to 64 MB bytes to full installed memory size

– Supported Operating Systems Supports Windows® 2000. Windows XP, Linux®, and VxWorks® operating systems.

– RoHS compliant

Comparison of PCIE-5565RC and VMIPCI-5565*

The classic VMIPCI-5565* contains multiple components that are combined into a single Field Programmable Gate Array (FPGA) in the PCIE-5565RC.

These components include PLX Technologies’ PCI interface device, three separate small FPGAs, a transmit FIFO and a receive FIFO.

Compared to the legacy VMIPCI-5565. the PCIE-5565RC adds greater design flexibility and improves performance in at least three ways.

1. The PCIE-5565RC has improved DMA burst and PIO write access rates over the legacy VMIPCI-5565. 2.

2. The PCIE-5565RC doubles the on-board SDRAM memory access bandwidth, improving overall throughput.

3. The PCIE-5565RC can be field upgraded with new features.

The traditional VMIPCI-5565 contains a set of control registers in the PLX device and a separate set of RFM-specific control registers in the FPGA.

Since these two sets of registers are physically located in different devices, they need to be accessed through different memory areas.

On the other hand, the PCIE-5565RC contains two sets of registers in the same FPGA. These two sets of registers could have been combined.

However, in order to maintain software continuity and backward compatibility, the two sets of registers are stored separately as in the conventional VMIPCI-5565.

In addition, the individual bit functions within the registers (where applicable) remain compatible.The PCIE-5565RC does not include a second DMA engine.

Ultra-high-speed fibre-optic network with distributed processing using reflective memory

Functionality

– 2.12 Gbaud serial connection speed

– Supports dynamic packet sizes from 4 to 64 bytes

– Sustained data rates up to 170 Mbyte/s

– Deterministic transfer rates with 450 to 500 nanoseconds of delay between nodes

– Error management and detection prevents data loss

– Supports interrupted transfers from any node

– 128 or 256 Mbytes of onboard SDRAM

– Supports up to 300 m of multimode fibre and up to 10 km of single-mode fibre

– Available in PCI Express, PMC, PCI and VME form factors

– The PCIE-5565RC, PMC-5565PIORC, and PCI-5565PIORC are designed to comply with

Current version of the European Union (EU) Restriction www.abb-drive.com of Hazardous Substances (RoHS) Directive (2002/95/EC)

– Star configuration available with ACC-5595 Managed Hubs

Benefits

– Highly scalable technology supports up to 256 nodes

– Bus-independent design protects your investment in your current network infrastructure

– Low-latency, deterministic data rates for predictable, high-performance application deployments

– Seamless integration with GE Fanuc Intelligent Platforms’ SBC solution and most industry-standard products

– PIO version offers increased PIO read performance and field-upgradeable firmware

Reflective Memory is a halo-based, ultra-fast shared memory networking solution.

It allows distributed networks to share real-time data at a defined rate, independent of bus architecture and operating system.

GE Fanuc Intelligent Platforms has over 15 years of experience in this area and is a pioneer in this technology.

Our 5565 Reflective Memory family further solidifies our market leadership.

How did we do it? Our approach is simple. Our Reflective Memory technology is centred on an innovative and efficiently designed hardware platform.

The platform is easy to use, with greater distance between nodes and higher noise immunity.

Distance between nodes, high noise immunity, optional node bypass and no software overhead.

Only the on-board memory needs to be read and written, the Reflective Memory node controller does the rest.

The 5565 Reflective Memory family is available in multiple form factors including PCI Express (PCIE-5565RC),

PMC (PMC-5565PIORC and PMC-5565), PCI (PCI-5565PIORC and PCI-5565) and VME (VME-5565).

This family of products allows computers, workstations, PLCs and other embedded controllers to share data in real time.

Data transfers between nodes are software transparent, so no processor overhead is required.

Data written to reflective memory is broadcast to all nodes on the network without further involvement of the sending or receiving node.

GE Fanuc Intelligent Platforms’ Reflected Memory products are proven and highly reliable.

They are used around the world in applications such as data acquisition, simulation and training, industrial automation, and electronic communications.

Most importantly, GE has the experience, stability, innovation and commitment to provide you with global support and service.