Category: GE

The IC200CPU001 is a central processing unit (CPU). It is part of the VersaMax platform, currently part of Emerson Automation.

It was previously manufactured by GE Intelligent Platforms (GE IP). The CPU is a compact controller that supports processing 2048 discrete inputs and 2048 discrete outputs.

Configurable memory is 34K bytes for user programming, registers and analogue input and output word processing.

It has a Boolean execution speed of 1.8 ms/K and typically has built-in communication interfaces such as RS232 and RS485 ports that are compatible with SNP slaves, RTU slaves and serial I/O.

About the IC200CPU001

The IC200CPU001 is Emerson Automation’s VersaMax series of compact controllers, formerly known as the GE Intelligent Platform (GE IP).

It is a DIN-rail or panel-mounted central processing unit (CPU) module capable of handling up to 2048 discrete inputs

2048 discrete outputs and 34 KB of memory that can be allocated to user programs, analogue input and analogue output data, and internal registers.

The CPU is also equipped with 1024 points of discrete www.abb-drive.com internal bits, 256 points of discrete temporary bits and 1280 points of global discrete bits.

The IC200CPU001 has a typical Boolean execution speed of 1.8 ms / K. It supports floating-point mathematical calculations and data processing, override functions

and is equipped with a battery-backed real-time clock (RTC) with an accuracy of 100 ppm (0.01%) or +/- 9 seconds/day.

for internal timer and counter commands, 23 ppm (.0023%) or +/- 2 sec/day @ 30C; and

100 ppm ((0.01%) or +/- 9 sec/day @ full temperature range for logic scheduling or scheduling-based logic sequences.

The available integrated communication ports for the IC200CPU001 are one (1) RS232 and one (1) RS485 communication interface.

These interfaces support a variety of industrial communication protocols such as SNP slaves, RTU slaves, and serial I/O and can be used to implement distributed I/O architectures,

Human Machine Interface (HMI), Supervisory Control and Data Acquisition (SCADA) systems, and other applicable and compatible partner devices.

These CPU modules are configured using CIMPLICITY Machine Edition Logic Developer, VersaPro or Control Programmer.

The IC200CPU001 CPU is a user-configurable CPU manufactured by GE Fanuc with 2 serial ports and 34 KB of configurable memory.

The CPU uses non-volatile memory to store programs. It supports programming in ladder diagrams and instruction lists.

It has 1024 points for discrete internal bits and 256 points for temporary bits.The global discrete bits of the CPU consist of 1280 points.

The Boolean execution speed of the CPU is 1.8 ms/K. The IC200CPU001 CPU supports floating point and overclocking.

The CPU is equipped with built-in RS-232 and RS-485 ports. For internal communication, the CPU uses SNP slave and serial I/O protocols.

The CPU’s memory is battery-backed and it has a real-time clock. The clock adds time stamps to critical time events during operation.

The real-time clock accuracy is 100 ppm over the entire temperature range.

The GE Fanuc Versamax IC200CPU001 CPU can be easily mounted using a DIN rail with power supply.

The IC200CPU001 CPU is designed with 32 modbus registers, enhanced PID function blocks, and higher communication output than other CPUs.

The CPU’s backplane current consumption is rated at 140 mA (5 volts) and 100 mA (3.3 volts).

There are LEDs on the front for different system events.The serial port on the IC200CPU001 CPU is user configurable using software.

The port can automatically switch between RTU and SNP slave modes when required.The CPU run/stop mode switch is located on the front behind the module door. It is used to start or stop the CPU.

The VMIVME-3122 is a member of VMIC’s extensive family of analog input/output

With 16-bit digitizing resolution, program-controlled gain, selectable conversion rate, and automatic scanning of 64 differential or single-ended

analog inputs, the VMIVME-3122 provides exceptional dynamic range and analog input channel density. Various operating modes are supported, including autoscanning, data bursts and external synchronization. This board is designed to interface directly with VMIC’s line of signal conditioning boards for digitizing the outputs from thermocouples, RTDs and strain gages.

Individual channel gains can be downloaded for use during scanning operations, or the board can be configured with a fixed gain that is common to all channels.

Multiple boards can be synchronized together to enable as many as 16 boards to initiate each scan simultaneously.  An Interval Timer, Bus Interrupter, Channel Counter and Midscan/Endscan flag simplify the monitoring of data within the dual port data buffer. The system applications that can benefit from the VMIVME-3122 capabilities include factory automation, process control, data acquisition systems,training simulators and laboratory instrumentation.

The following brief overview of principal features illustrates the flexibility and performance that is available with the VMIVME-3122:

• 16, 32 or 64 differential or single-ended analog inputs

•16-bit A/D conversion

• 381 Hz to 100 kHz selectable scanning rate for high-performance option, 381 Hz to 50 kHz for standard performance option

• Programmable gains of x1 or x10Features of the VMIVME-3122 (Continued):

• A/D converter ranges of ±2.5 V, ±5 V, ±10 V, 0 to +5 V, 0 to +10 V

• Programmable channel gains

• 16- to 1,024-word dual port data buffer

• Operation in short I/O (A16), standard (A24), or extended (A32) data space

• Programmable channel block size and buffer size

• Optional low pass input filters

• Continuous and  burst operating modes

• Free running operation or external/internal triggering

• Bus interrupter for Midscan or Endscan indication

• Programmable interval timer for timed data bursts

• Direct cabling from VMIC signal conditioning boards

• Initializes after a reset in autoscan mode with gain = x1

Functional Description

The VMIVME-3122  is a high-resolution, 16-bit, 64-channel Analog Scanning and Digitizing Input board for VMEbus system applications.

Dual-ported data memory, on-board timers, automatically controlled gain and a programmable bus interrupter enable the VMIVME-3122 to support extensive analog

input traffic, with minimum involvement of the host processor.

Analog inputs are scanned and digitized sequentially. The digital values are stored in a dual port data buffer which can be accessed at any time from the VMEbus. The gain of each channel can be programmed individually, or can be set in software for a fixed gain that is common to all channels. Channel gain is software selectable as x1 or x10.

A/D converter voltage ranges are jumper-selectable for ±2.5 V, ±5 V, ±10 V, 0 to 5 V and 0 to 10 V.

When a system or program reset occurs, the www.abb-drive.com board initializes in the 64-channel autoscanning mode at a rate of 100 KHz and all channel gains are initialized to unity

(x1). After a reset operation, the program can select the timed burst or triggered burst

modes, and can modify the block size, buffer size, and channel gains as necessary.

The channel block is adjustable as 1, 8, 16, 32 or 64 channels, and the data buffer size can be selected from 16 to 1,024 data words in binary increments.

When in standard performance mode, the board must be reprogrammed after reset for the 50 kHz scanning rate. A value of $00F7 must be written to relative address $0006.

Timed data bursts are controlled by an interval timer which can provide repetitive or single-shot burst intervals of up to 687 sec. A burst can consist of from 8 to 1,024-channel samples. A data ready flag is available at the middle or end of a scan, and an interrupt request can be generated simultaneously with the flag. The interrupt can also be initiated after a specific number of samples have been acquired.

The IS200AEPCH1A is a circuit board assembly designed for installation and use as a replacement part for the GE Speedtonic Mark V system.

The MKV contains timing, systems and controls created to ensure reliable and safe operation of turbines in the steam, hydro and gas industries.

The IS200AEPCH1A is a rectangular card that, unlike many Mak V boards, does not have an attachment panel.

The board is designed with factory made drilled holes located at each board corner for mounting.

Each of these components is surrounded with conductive material.

Several other factory drilled holes are www.abb-drive.com located in the body of the board and around the edges of the IS200AEPCH1A.

The S200AEPCH1A typically has an auxiliary or daughter board mounted on a surface near the centre of the main board.

The two boards fit together using brackets and screw mounts,

and this auxiliary board houses the FPGA and other integrated circuits, female connector pins, diodes, resistors and capacitors.

The auxiliary board is labelled with codes such as FA/00 and DCOM.

The IS200AEPCH1A is marked with multiple codes on its face.

Components are usually labelled with a reference name.

Components include terminal blocks, jack connectors, integrated circuits, and three fuses.

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Product Description.

The IC200MDL740 is an output module from the VersaMax series manufactured by General Electric Intelligent Platform Control System Solutions.

The module has a total set of 16 output points, each supporting discrete digital signals.

The output points of this device can be either positive logic or source types. Each output point performs load switching and supplies power to the load.

This product is compatible with the IC200CHS series of plug-in relay bases.

This device requires an auxiliary power supply to support output load switching. The five-volt output power supply must not draw more than 45 mA.

This module operates from 10.2 to 30 volts direct current (DC). Although the unit is nominal at 24 volts DC, it can also operate at 12 volts DC;.

However, operation at 12 volts DC requires an upgrade to the IC200MDL740B or higher.

Each output has a current of 0.5 amps and a response time of 0.2 milliseconds for the ‘on’ state and 1.0 milliseconds for the ‘off’ state.

Interchannel isolation is not supported, nor www.abb-drive.com are any protection mechanisms such as internal fuses.

Output voltage drop peaks at 0.3 volts and output leakage is up to 0.5 mA when operating at 30 volts DC. LEDs indicate device status.

These LEDs require field power to operate but are not affected by output load conditions.

This Model IC200MDL740 also supports thermal derating when operating at 24 or 30 volts DC.

The IC200MDL740 discrete output module is a 12/24 volt DC Versamax positive logic output module manufactured by GE Fanuc.

It has 16 discrete outputs, 10.2 to 30 volts DC, 12/24 volts DC nominal external supply voltage, and 45 milliamps of backplane current consumption.

The IC200MDL740 Discrete Output Module is a GE Fanuc 12/24 Volt DC Versamax positive logic output module with 1 set of 16 source type outputs.

It has rack-mounting options and a compact design with a hot-plug facility that helps users to easily replace it without changing the field wiring.

The IC200MDL740 Discrete Output Module has LEDs to indicate the status of each output point.

Three types of carriers are available for easy installation or replacement of output modules in the system without interrupting operation.

It has configurable filtering times, a maximum turn-on response time of 0.2 ms, and a maximum turn-off response time of 1.0 ms.

It also provides external power to the load side and operates with backplane power.

The IC200MDL740 DC Positive Logic Output Module has one set of outputs with DC and DC terminals.

An external inhibit circuit must be used with an inductive load on the outputs. This external inhibit circuit can be connected across the actual load or to each of the output points that drive the inductive load.

It is recommended that a shorting bar with a current-carrying capacity of 2 amps be used on the B terminal to add additional bus terminals.

A variety of carriers allows the user to install the correct carrier without the use of any tools.

These simple connection facilities reduce the training time and life cycle costs required to use this output module.

It also comes with configuration software that makes it easy to perform hardware and network configurations.

The IC200MDL740 Discrete Output Module is a general purpose distributed product designed for industrial and commercial automation and industrial control applications.

Product Description.

The IC609EXP101 unit is an I/O Expansion Unit manufactured by GE Fanuc as part of their product line called Series One Junior.

GE Fanuc no longer manufactures or supports the IC609EXP101 I/O Expansion Unit; however, AX Control may have this product in stock.

The IC609EXP101 I/O Expansion Unit is a rectangular device with multiple ports, indicators, pushbuttons, and an on-surface display.

Like many of the devices in the Series One Junior product line, the IC609EXP101 I/O Expansion Unit has its own internal fuse and fuse protection system to avoid damage to the output circuitry.

The IC609EXP101 I/O Expansion Unit uses microminiature fast blow fuses that are rated at 2 amps.

These fuses are installed into the unit by soldering them directly into the circuit.

Although the IC609EXP101 I/O Expansion Unit www.abb-drive.com has its own built-in fuses, GE Fanuc recommends that external fuses be supplied with the output circuitry.

Units in the Series One Junior catalogue are supplied with built-in indicators and other aids to assist in troubleshooting.

There is also a main diagnostic tool that can be attached to the IC609EXP101 I/O Expansion Unit that acts as a programmer.

This programmer is a key tool for checking the status of the Series One Junior unit, so it is important to have it with you during troubleshooting.

The total weight of the IC609EXP101 I/O Expansion Unit is approximately 3.75 lbs. or 1.70 kg.

The IS200ATBAG1B is an application input/output terminal block manufactured by GE Industrial Systems for use with Innovation Series drive assemblies.

Product Description.

The IS200ATBAG1B is a terminal block assembly manufactured for the GE Innovation Series.

Part of GE’s recent Innovation Series, this IS200ATBAG1B product includes a Windows 2000/XP based operator interface,

Ethernet and DCS communications and Cimplicity software. In particular, the IS200ATBAG1B has been modified by the inclusion of a single functional revision with a ‘B’ rating.

This board provides adequate backplane terminal block connections for all signals from the IS200CABP control plane assembly backplane board.

Hardware Tips and Specifications

The overall functionality of the IS200ATBAG1B Application I/O Terminal Board consists of a variety of hardware specifications. The board provides a 60-bit terminal block for all J6 and J7 jumpers connected to the CABP board.

Before purchasing the IS200ATBAG1B it should be noted that there is no customisable hardware or manually removable jumpers for this product.

While this is still true, two different versions of this IS200ATBAG1B model exist; due to different pin assignments for connector J6

as well as a different connector J7 and a different pin assignment for the corresponding connector. The J7 connector for this IS200ATBAG1B model is rated at 50V and has a maximum value of 1A.

All J6 connectors associated with this IS200ATBAG1B board www.abb-drive.com are rated at 225 V and 1 a maximum current, except for the following identifiable connectors:

CONA_NO J6 connector

CONA_NC J6 connector

CONA_C J6 connector

RLY1COM connector

RLY1NC connector

RLY1NO connector

RLY2COM connector

RLY2NC Connector

RLY2NO Connector

RLY3COM Connector

RLY3NC Connector

and RLY3NO connectors

In addition to the various connectors compatible with the I/O terminal boards for this application, a specialised breakdown of the individual part numbers for this product

can reveal a lot of pertinent information about the IS200ATBAG1B hardware. Firstly, the IS200ATBAG1B begins with the ‘IS200’ series label.

This label designates the product as a General Electric product manufactured at the Salem, Virginia plant.

This ‘IS200’ designation is followed by the familiar ‘ATBA’ functional acronym, which leads to the IS200ATBAG1B group number and PCB coating type.

The ‘G1’ version of this IS200ATBAG1B product designates it as a Group 1 series product with a common PCB coating.

The total delamination coverage of the normal PCB coating is not as comprehensive as popular alternative conformal PCB coatings, but results in a thicker overall substrate protection layer.

The final noteworthy detail gleaned from the IS200ATBAG1B part number is its single-function version.

The ‘B’ digit in the IS200ATBAG1B, located at the end of the part number, indicates a single-function revision of this terminal block with a ‘B’ rating.

Frequently Asked Questions about the IS200ATBAG1B

What are the rated voltages of the various connectors for this IS200ATBAG1B model?

The connectors fixed to the IS200ATBAG1B substrate are rated for a maximum voltage of 176 V and a maximum of 1A.

Although all J6 connectors are rated at a maximum voltage of 225 a, all j& connections are rated at 50 V, maximum 1A.

What should I remember during installation or replacement of the IS200ATBAG1B board?

During replacement of the IS200ATBAG1B printed circuit board, it is recommended that it be tested before touching any circuits to ensure that lethal voltages are not present on the surface of the disconnect board before attempting to do so.

What is the difference between the G1AA and G1AB ATBA revision boards?

The difference between these two revisions of the ATBA I/O terminal boards is the reassignment of pins on connectors J6 and J7.

The EX2100 Excitation Controller DS2020DACAG1. manufactured by General Electric, is a power module that

It is an AC to DC converter that is powered by 115 VAC. This model typically produces 125 VDC for the model it powers.

Product Description

The primary function of the DS2020DACAG1 is to convert alternating current (AC) power to direct current (DC) power on the DACA power module of the excitation controller.

When you use the DACA module, 115 volts alternating current (VAC) AC power is converted to 125 volts direct current (VDC) DC power.

If a larger power source is required to reliably operate the controller, two DACA modules can be connected to the exciter power distribution model.

The battery power supply and the DACA model will provide 125 VDC of redundant current to the EPDM.

The manual typically used to assist in the installation of this model is the GEH-6632 EX2100 User’s Guide, which outlines the operation of devices such as the DS2020DACAG1 model.

To power the controller, the power supply has a nominal voltage of 120 VAC and a maximum a RMS power supply of 10. As long as there is a DACA module connected to the controller you have chosen, this is the correct power supply for the controller.

Whether you are using the simplex control and wiring option or the redundant control system wiring option to the terminal block.

DACA will always direct rectified AC power to the EPDM and then to the coil or GPA power option.

Frequently Asked Questions about the DS2020DACAG1

Does the DACA model have to be connected to the EPDM?

No, according to Figure 2-5 in the GEH-6632 manual.DACA rectified AC is optional.

What is the resulting ground voltage when the DS2020DACAG1 model is connected to an EPDM model and the power input is filtered?

When the input is filtered, the resulting ground voltage will be 62.5 V and -62.5 to the nominal voltage of ground.

Is there a difference between using the DS2020DACAG1 www.abb-drive.com board in simplex control mode or redundant control mode?

No. Regardless of whether the DS2020DACAG1 board is used in simplex or redundant mode, the rectified AC power will always terminate at the supplied GPA power option.

How is the DC generated by the DS2020DACAG1 handled?

As the VDC passes through the DACA model, it couples to multiple other diodes that create a DC bus that feeds the Gate Pulse Amplifier board and many of the control modules.

This module is used as a power control system and helps to convert the AC power on the controller to DC power.

Product Description.

The IS420ESWBH2A device is an unmanaged IONet/Industrial Ethernet switch designed by General Electric for use with Mark VIeS or Mark VIe safety control systems.

One of the key defining features of the differences between the five ESWB switches is the number of fibre optic ports on the switch; the

This switch has two 100Base-FX multimode fibre optic ports, regardless of the mode of LC connection the fibre optic ports have.

A special feature of the RJ45 connectors is that they can handle high stress and should be able to use up to 200 insertion/removal cycles.

Standard operation of the IS420ESWBH2A switch will centre on the ability to buffer www.abb-drive.com multicast and broadcast packet streams.

There are multiple streams that will enter the switch and there is enough room to buffer one packet per port.

Note that multiple streams typically allow only one incoming stream to be buffered, and the remaining streams must be saved for later transmission.

Because of the need for high reliability when using the IS420ESWBH2A switch, several performance criteria should be considered during operation,

switch architecture, inrush current, and switch latency. The inrush current of the switch will provide a soft start, helping to limit the inrush current to less than two hundred per cent of the normal operating current.

The Industrial Ethernet Switch IS420ESWBH2A is part of the Mark VIe series designed by General Electric and features two 100Base-FX multimode ports.

The IS420ESWBH2A switch has an RJ45 connector that should have a maximum of 200 insertion/deletion cycles.

The IS420ESWBH2A has high-speed and feature-use capabilities, and to achieve these features, a 100 Mbps FX uplink port and 10/100 base copper ports with auto-negotiation are required.

Product Description.

The SR469-P5-HI-A20-E from GE Multilin is part of the SR 469 motor management relay circuit.

This unit is designed with a 5 amp phase CT secondary winding.The SR 469 relay is designed for use with medium voltage motors and provides integrated management and protection.

AX Control maintains an existing inventory of several different Multilin SR 469 relays.

The SR 469-P5-HI-A20-E provides 70-265 VAC, 90-300 VDC control power. The unit has an enhanced front panel.

The SR469-P5-HI-A20-E has a well-designed front panel that is easy to use. www.abb-drive.com The panel includes an RS-232 programme port interface with a 9600 baud rate, programmable to 19200 baud rate.

The panel has a sealable pull-out handle to prevent any unauthorised removal. The front panel has a large 40 character LCD display.

This display allows the user to view diagnostic messages such as trips or alarms locally.

In addition, the panel features motor and output status indicators, device indicators, a numeric keypad, control and programming keys including reset, exit, and menu buttons, and value keys that allow the user to change setpoints.

Frequently Asked Questions about the SR469-P5-HI-A20-E

What measures should be taken for unbalanced bias in the thermal capacity and bias K-factor of the GE SR469-P5-HI-A20-E motor management relay?

The GE SR469-P5-HI-A20-E Motor Management Relay has an unscheduled bias in thermal capacity and should be enabled for thermal capacity use in

so that the heating effect of the unbalanced bias current is added to the thermal capacity.

For the unbalance bias K-factor, the value is calculated by the contribution of the negative current flowing in the rotor due to the unbalance of the K-factor.

There is a formula based on empirical data statistics for the letter ‘K’ which is equal to 230 divided by the square of the unit locked rotor current. Locked rotor current = 631% FLA or 6.31 times FLA.

What is the hot/cold curve ratio for this relay SR469-P5-HI-A20-E?

By using the data sheet for the SR469-P5-HI-A20-E relay, the safe stall hot time to cold time curve ratio is set to 16/18. which equals 0.89.

The hot curve to cold curve ratio is simply calculated by dividing the hot safe stall time by the cold safe stall speed, or you can use the motor thermal limit curve.

What is the maximum resistance temperature detector bias rating for the SR469-P5-HI-A20-E relay?

The maximum bias rating of the resistance temperature detector is set at the insulation rating or a slightly lower setting.

In order to set the maximum bias of the resistance temperature detector to Class F insulation, the motor should be rated at 155 degrees Celsius.

Benefits

Connects IC697 I/O modules to the I/O bus of IC600 programmable controllers

Rack-dependent I/O reference Supports up to eight racks per I/O system

Function

The I/O Interface Module to the IC600 Programmable Controller provides the interface between the IC600 I/O bus and the IC697 I/O module.

The I/O Interface Module is mounted on the IC697 chassis and has two 37-pin connectors identical to those on the IC600 I/O Receiver for interconnection to the IC600 I/O bus.

The IC600 PLC system can be configured to include IC600 I/O, IC697 I/O, and IC660 I/O. The IC600 and IC697 I/O racks can be included in one I/O chain.

Each IC697 I/O rack can be assigned 128 (five-slot rack) or 256 (nine-slot rack) I/O reference points.

Up to eight of these racks can be used in a system, providing up to 2000 addressable www.abb-drive.com points.

Addressable points. Any point can be used for input or output.

A minimum of 8K registers are required in the IC600 PLC for the I/O interface module to operate.

Module Operation

The I/O Interface Module is an intelligent module that allows the IC697 I/O Rack to interface with the IC600 I/O Link Port.

In operation, the I/O Interface Module reads/writes data from each I/O module in the rack. It exchanges data with the IC600 CPU via the I/O bus.

An I/O chain can include up to eight IC697 I/O racks as well as other IC600 racks.

Each IC697 rack has nine or five slots, one for I/O interface modules and eight or four for I/O modules.

While the IC697 I/O modules themselves may have 16 or 32 points.

While the IC697 I/O modules themselves may have 16 or 32 points, each of the eight available I/O slots in the IC697 chassis is allocated 32 discrete points.

Therefore, a nine-slot rack filled with 32-point modules will have 256 points (128 points for a five-slot rack).

The maximum system capacity is 2000 points (896 points for a five-slot rack).

Table 1 shows the I/O mapping by rack and slot.

I/O interface modules must be plugged into slot 1 (next to the power supply slot), with slots 2 through 9 reserved for I/O modules.

Setting the Rack Number

The rack number is set by a jumper on the backplane behind the power supply. To set the jumper position, the sum of the digits of the jumper in the ‘1’ position is the desired rack number.

For example, for rack number 2. the 2 jumper is in the 1 position and the 1. 4. and 8 jumpers are in the 2 position.

Reserved I/O Reference Addresses

Each IC697 rack uses a reserved I/O reference address (as shown in Table 2) as part of the communication scheme with the IC600 CPU.

This reserved I/O reference address should not be used to address IC600 I/O or IC660 I/O if the corresponding IC697 chassis is being used.