Category: Hitachi

New Product Launch for RTU540 Series

The new DIN rail RTU 560CID11 extends the RTU540 product line and is now available for sale and shipment.

This product complements the RTU540 product line with integrated input/output (I/O) modules as well as two Ethernet ports and four serial interfaces.

It is available in R0001 (24…. .60 V DC) and R0002 (110…125 VDC). . 125 VDC) for different process voltages.

The 560CID11 is a compact unit consisting of a communication unit (CMU), a multi-input/output module and a power supply (24 V DC).

It is mounted in a metal DIN rail housing. Various interfaces offer flexible and reliable communication possibilities.

Technical features

The main tasks of the 560CID11 are

– Acquisition of 8 analogue input signals (mA or V signals, 2 inputs for 100 ms fast scan)

– Acquisition of 16 digital input signals (1 input for a 16 kHz high-speed counter)

– Output 8 binary commands (via relays)

– Output 8 binary commands (via relay)

– Management and control of the I/O modules via 10-pole wired-OR-bus (WRB).

– Reads process events from the input board.

– Reads process events from the input board. Writes commands to the output board.

– Communication with the control system and the local HMI system via 4 integrated serial line interfaces and 2 Ethernet 10/100 BaseT LAN interfaces.

The 10/100 BaseT Ethernet LAN interface communicates with the control system and the local HMI system.

– Manages the time base of the RTU station and synchronises the I/O modules.

– Handles the dialogue between the RTU and the web browser via the Ethernet interface.

The main functions of the integrated I/O unit include

8 analogue inputs, 16 binary inputs and 8 binary outputs. Fault current detection is available as an option.

For more technical information, please refer to the 560CID11 datasheet.

Application Areas

As part of the RTU540 product family, the 560CID11 is suitable for the following applications:

– Substations

– Primary distribution substations

– Secondary distribution substations

– Gateways

– Process automation (oil, gas, water, waste water, district heating)

– Railway, public transport

RTU540 product family

Within the RTU500 series, the 560CID11 belongs to the RTU540 product line, which is a compact product that takes up only a limited amount of space but offers a high degree of functionality and flexibility.

The RTU540 product line is compact and takes up only a limited amount of space, but offers a high degree of functionality and flexibility. For this reason, the product line is available in four product versions.

The range of functions ranges from a different number www.abb-drive.com of serial and Ethernet ports to integrated I/O and external GPRS.

4 product versions of the RTU540 product family

RTU500 Series

The RTU500 series comprises ABB’s complete product portfolio in a clear structure for maximum flexibility.

The open architecture accommodates a wide range of electrical and process automation applications. Functional and hardware extensions can be implemented quickly and easily.

To ensure that we have the right product for your application, the RTU500 series is structured into product lines, modules, functions and software.

The product line of the RTU500 series makes it easy to find the perfect match for a specific application.

560CVD03 Multimeter, 1A/5A, 3U3I

CT/VT Interface with 3 Voltage and 3 Current Inputs for Direct Monitoring of 3-Wire 85…. .400 VAC

1/5 A input for AC transformer

RTU500 serial interface (RS-485)

APPLICATIONS

The multimeter 560CVD03 is used to monitor input signals from three independently phased 3-wire or 4-wire connections.

Voltage, current and power can be measured directly for each phase and a number of other parameters can be derived via software. The measurement results are transmitted to the RTU560.

Several versions are available:

Power measurement display

It automatically switches the screens of the measurement page and displays each screen for 6 seconds.

Six seconds.

If changed to key mode, each screen will automatically display 240 seconds. Scroll mode can be set with the RTUtil560.

Features

Multimeters are microprocessor-based Intelligent Electronic Devices (IEDs) used to measure current, voltage, power, and energy.

Derived parameters are calculated once in 500 milliseconds and then scaled according to user-programmed constants for current and voltage transformers.

The current and voltage inputs of the 560CVD03 are connected www.abb-drive.com only through the appropriate transformers (see Figures 3 and 4).

The multimeter can be mounted on a 35 mm DIN rail.

Meter Operation

The following metering parameters are available

Instantaneous Meter Value

Measured by true RMS conversion and transmitted to the RTU560 with the following values

Derivation of the meter value

Calculation of cumulative values

(interim and end-of-period readings) for

Active electrical energy (positive, inductive)

Active electrical energy (negative, capacitive)

Reactive electrical energy (positive, inductive)

Reactive power (negative, capacitive)

Voltage/current distortion (THD)

560CVD03 Measures voltage and current in each phase Percentage deviation of voltage and current in each phase By means of the Fast Fourier Transform algorithm (FFT Transform algorithm (FFT).

U1. U2. U3 % THD

I1. I2. I3 % THD

560PSU41 DIN rail power supply for 24…. .60 V DC

Power supply module for DIN rail mounting

Output voltage: 24 V DC, max. 2.5 A, 60 W

Suitable for up to 8 plug-in modules 23BEx0/23BA40/560FSMxx/560MPR01

Power supply module for DIN rail mounting

– Input voltage: 24…. .60 V DC

– Output voltage: 24 V DC, max. 2.5 A, 60 W 2.5 A, 60 W

– 24 V DC power supply for DIN rail mounting

APPLICATIONS

The power supply unit 560PSU41 is a galvanically isolated DIN rail power supply.

It is designed to power DIN rail I/O modules and www.abb-drive.com communication modules of the RTU500 series.

Features

– Ultra-compact plastic housing

– Reliable DIN rail snap-in mounting

– Universal input 24 – 60 V DC

– Adjustable output voltage

DIN rail mounted power supply module

– Input voltage: 85…. .264 V AC or 85… .375 V DC

– Output voltage: 24 V DC, max. 2.5 A, 60 W 2.5 A, 60 W

– Power supply for up to 8 interconnected modules

Modules 23BEx0 / 23BA40 / 560FSMxx / 560MPR01 / 560CVDxx / RTU540 / RTU520

Applications

The power supply unit 560PSU40 is a galvanically isolated DIN rail power supply.

It is designed to power DIN rail I/O modules, mounting boards and communication modules.

The 560PSU40 is designed to power DIN rail I/O modules, mounting boards and communication modules of the RTU500 series.

For increased availability, two power supplies can be run in www.abb-drive.com parallel. No external diodes are required.

Features

– Ultra-compact plastic housing

– Reliable DIN rail snap-in mounting

– Universal input: 85 – 264 V AC, 50/60 Hz, or 85 – 375 V DC

– Adjustable output voltage

– Good power supply signal

– Low ripple and low noise

– Overload and short-circuit protection

– Worldwide safety approvals

– Parallel operation possible

540CMD01: Base Module

DIN rail mounting base module RTU540:

Metal housing

4x Serial Ports (RS-232. RS-485)

2x Ethernet ports (10/100BaseT)

2x USB ports

Power supply 24…. .125 V DC

Connection interface with RTU500 I/O expansion module

Applications

The 540CMD01 is a module of the RTU540 product family consisting of a communication unit (CMU) and a galvanically isolated wide-range power supply (PSM).

The 540CMD01 is a module in the RTU540 product family consisting of a communication unit (CMU) and a galvanically isolated wide-range power supply (PSM) mounted in a DIN rail metal housing.

The main tasks are as follows

– Managing and controlling the RTU520 I/O module via the serial I/O bus

– Reading process events from the input modules

– Send commands to the output modules.

– Communication with the control system and the local HMI system via serial www.abb-drive.com interface (RS232) and Ethernet 10/100BaseT interface.

– Communicates with sub-RTUs, IEDs, or multimeter devices via interface (RS485) and Ethernet interfaces.

– Manages the time base of RTU540 product line stations and synchronises I/O modules.

– Handles the dialogue between the RTU540 product line and a web browser via the LAN interface.

The device is equipped with a battery-buffered real-time clock (RTC).

FEATURES

The ARM cortex A8 controller AM3352 is used to implement the real-time operating system.

The 540CMD01 is responsible for interface management, event handling, time base and internal database. The controller acts as a master for the serial I/O bus (WRB).

System-related configuration files are stored on a non-volatile flash memory card (Removable SD Card™) to ensure that the system configuration is valid after a power-on reset (PoR).

The battery buffer RTC is used to maintain accurate time in the shutdown state.

The communication device provides the following interfaces:

– Communication interface 1 … 4 (CP1 … Communication interfaces 1 … 4 (CP1 … CP4): RS232C or RS485 serial interface with RJ45 connector.

– Ethernet interfaces 1 and 2 (E1 & E2): 10/100BaseT with RJ45 connector.

– USB 2.0 Device Interface for diagnostics and maintenance.

– USB 2.0 host interface for future expansion.

– WRB I/O bus interface for local communication with I/O modules.

540CID01: Base Module

DIN rail mounted base module RTU540:

4x serial ports (RS-232. RS-485)

2x Ethernet ports (10/100BaseT)

2x USB ports

Integrated I/O (16 binary inputs, 8 binary outputs, 8 analog inputs)

Power supply 24…. .125 VDC

(1 out of n) Check

Connection interface with RTU500 I/O expansion module

Process voltage R0001: 24…60 VDC .60 VDC

Process voltage R0002: 110… .125 VDC .125 VDC

RTU540 basic module with 2 Ethernet ports

– Metal housing

– 4 serial ports (RS-232 or RS-485)

– 2 Ethernet ports (10/100BaseT)

– USB configuration interface

– Power supply 24… 125 V DC (galvanically isolated)

– Integrated I/O (16 binary inputs, 8 binary outputs, 8 analog inputs)

– Integrated I/O (16 binary inputs, 8 binary outputs, 8 analog inputs)

– Connection interface with RTU500 I/O expansion module

– Battery-buffered real-time clock

Applications

The 540CID01 is a module in the RTU540 product family consisting of a communication unit (CMU), a multiple input/output module (IOM) and a galvanically isolated wide-range power supply (IOM).

The 540CID01 is a module in the RTU540 product family consisting of a communication unit (CMU), a multi-input/output module (IOM), and a galvanically isolated wide-range power supply (PSM) in a DIN rail metal housing.

Key tasks include

– Managing and controlling the RTU520 I/O module via the serial I/O bus

– Reading process events from the input modules

– Sending commands to the output modules.

– Communication with the control system and the local HMI system via serial and www.abb-drive.com Ethernet interfaces.

– Communicates with sub-RTUs, IEDs, or multimeter devices via serial and Ethernet interfaces.

– Manages the time base of the RTU540 product line station and synchronizes the I/O modules.

– Handles the dialog between the RTU540 product line and a web browser via LAN and USB interfaces.

– Acquisition of 8 analog input signals (mA or V signals) with a fast scan cycle of 100 ms for 2 inputs – Acquisition of 16 digital input signals with a fast scan cycle of 100 ms for 2 inputs

Acquisition of 16 digital input signals, 1 high-speed counter input (max. 16 kHz)

– 8 output contacts (normally open), 1-pole or 2-pole outputs

The device is equipped with a battery-buffered real-time clock (RTC).

The device is available in two versions:

– R0001: Process voltage 24 … 60 V DC

– R0002: Process voltage 110 … 125 V DC 125 V DC

Input/Output Controller (IOC)

The microcontroller on the module handles all key tasks for the parameterized processing functions.

In addition, it communicates interactively with the RTU I/O bus. All configuration data and processing parameters are loaded by the communication unit via the RTU I/O bus.

The binary input unit performs the following processing functions for different types of signals:

– Digital filtering to suppress contact jumps

– Suppression of oscillating signals generated during the process

– Intermediate input state with double indication of validity check and suppression

– Consistency check of all channels assigned to digital measured values or step position information

– Summing of incremental pulses to form a combined total in a 31-bit resolution register.

– Copying of the combined total to a freeze register for data storage

The Binary Output Unit can perform the following processing functions for individual signal types:

– Control command output duration

Command monitor function:

– Output relay check on the module (m out of 8)

– Switching voltage monitoring before and during output (24 V DC coil voltage)

– Command output duration monitoring

The analog input unit performs the following processing functions on the measured values:

– Scan period and line frequency interference suppression

– Zero value monitoring and switching detection

– Smoothing

– Threshold monitoring in absolute or cumulative values

– Periodic transmission and background cycling

The module provides a data buffer for storing up to 160 event messages (including timestamps) in time.

The events are stored in a specified chronological order for transmission to the communication unit (CMU).

During initialization and operation, the module performs a series of tests. If a fault occurs, it is reported to the CMU.

All fault conditions affecting the function of the module are indicated as common fault signals by means of red LEDs. Module faults are detected by the communication unit.

The module 540CID01 provides 16 galvanically isolated inputs for up to 16 binary process signals.

The input signals are scanned and processed with a time resolution of up to 1 ms. The input signals can be assigned to processing functions according to configurable rules.

The module 540CID01 can process the following types of signals or combinations of signals:

– 16 time-stamped single-point messages (SPI)

– 8 time-stamped double-point messages (DPI)

– 2 8-bit digital measured values (DMI8)

– 1 16-bit digital measurement (DMI16)

– 16 integrated totals (max. 120 Hz) (ITI) including 1 high-speed counter (max. 16 kHz)

– 2 step position information, 8 bits each (STI)

– 2 bit string inputs, 8 bits each (BSI8)

– 1 16-bit bit string input (BSI16)

– or a combination of these signal types

520ADD03 Input/Output Adapter

Converts RS485 or fiber optic connections to WRB in decentralized locations

Requires 520PSD01

Supports up to 16 I/O modules

Applications

I/O adapter 520ADD03 for connecting more than 16 www.abb-drive.com RTU520 I/O modules to RTU520 or RTU540 with RS485 or fiber optic connection

or RTU540 with RS485 or fiber optic connections.

The adapter can also be used to extend the WRB I/O bus in decentralized I/O applications over distances of up to 2 km.

The distance between the I/O adapters needs to be more than 30 centimeters.

In addition, I/O adapter 520ADD03 is used to connect the RTU520 I/O module to the RTU560.

The I/O adapter is always used with the power supply unit 520PSD01.

The module is available in two versions (standard)

– R0001: RS485

– R0002: Glass fiber, 840 nm

Features

The I/O adapter is the first adapter in the DIN rail mounted I/O assembly and it starts with a new virtual rack number.

The adapter converts the SPB I/O bus (Serial Peripheral Bus) with RS485 or fiber optic connection to a WRB I/O bus.

The glass fiber optic module is compatible with the 23OK24 and 560FOC40 modules.

There are two green LEDs on the module to indicate activity on the I/O bus.

The virtual rack address is selectable via DIP switches. In addition, the adapter automatically generates I/O module addresses within the I/O assembly.

520ADD02 Input/Output Adapter

Extends WRB to decentralised locations

Number of modules selectable via front jumper (4 or 8)

Input: WRB

Output 1: Fibre optic interface (multimode)

Output 2: RS485

Applications

I/O adapter 520ADD02 for connecting more than 16 RTU520 I/O modules to the

RTU520 or RTU540 to an I/O bus with RS485 or fibre optic connection.

The adapter can also be used to extend the WRB I/O bus in decentralised I/O applications.

The maximum distance is up to 2 kilometres and the distance between www.abb-drive.com the I/O adapters needs to be more than 30 cm.

In addition, I/O adapter 520ADD02 can be used as a stand-alone module to extend the RTU560 I/O modules (e.g. 23BE40. 23BE40. 23BE40. 23BE40. 23BE40. 23BE40. 23BE40. 23BE40. 23BE40. 23BE40).

(e.g. 23BE40. 23BE50. 23BA40) to the RTU540.

The module is available in two versions (standard)

– R0001: RS485

– R0002: RS485 and glass fibre optics, 840 nm

Features

The I/O adapter connects to the WRB I/O bus (wired OR bus)

The I/O adapter connects to the WRB I/O bus (wired OR bus) and automatically generates the address of the connected I/O module within the I/O assembly.

The I/O adapter is always the last adapter unit in Virtual I/O Chassis 1.

The adapter converts the WRB I/O bus to the SPB I/O bus (Serial Peripheral Bus) via RS485 or fibre optic connection.

The glass fibre optic module is compatible with the 23OK24 and 560FOC40 modules.

There are two green LEDs on the module to indicate activity on the I/O bus.

520ADD01 Input/Output Adapter

DIN rail mounting base module RTU540

Expansion of wired or bus (WRB) with additional RTU520 I/O modules

Number of modules selectable via front jumper (4 or 8)

Inputs: WRB, ribbon cable

Outputs: WRB, ribbon cable

Applications

I/O adapter 520ADD01 for connecting RTU520 I/O modules to RTU520 or RTU540 communication modules

Features

The I/O adapter connects to the WRB I/O bus (wired OR bus) and www.abb-drive.com automatically generates the address of the connected I/O module within the I/O assembly.

Two green LEDs on the module indicate activity on the I/O bus.

Applications

The 520PTD01 circuit board is used for direct connection of PT100 temperature transmitters.

Up to six transmitters can be connected to the board. The measuring range is ± 200 °C.

Special features

Basic checks and calculation-intensive cyclic processing functions are www.abb-drive.com already performed on the module, thus reducing the burden on the communication unit.

Relevant changes are transmitted as events via the WRB I/O bus.

The 6 differential inputs are not isolated from the RTU500 series power supply.

The 520PTD01 converts the analogue signal to 4096 steps (12 bits) and measures 100%.

The differential inputs are protected against static and dynamic overvoltage by protection circuitry. A low-pass filter suppresses non-line frequency AC interference.

Two additional channels are used for automatic zero calibration.

The line frequency is configurable in the configuration tool.

The microcontroller uses these configuration parameters to set up the A/D converter.

The microcontroller controls the A/D converter and performs all processing functions on the configured measurements within a conversion time of 80 ms (50 Hz).

In addition, the microcontroller communicates with the RTU system bus. All configuration features and processing parameters are downloaded from the CMU via the RTU system bus.

The module is connected to the RTU WRB I/O bus (wired OR bus) via adapter 520ADD01.

During initialisation and operation, the module performs a series of tests. If a fault occurs, it will be reported to the CMU.

All fault conditions affecting the functionality of the module are displayed as general fault signals with the red LED “ERR”.

Module faults are detected by the communication unit.