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Honeywell UDC1200 and UDC1700 Universal Digital Controllers

Product Overview

The UDC1200 and UDC1700 are microprocessor-based 1/16 DIN and 1/8 DIN controllers that offer high functionality, high reliability and low cost.

They are designed to monitor and control temperature, pressure and level in a variety of applications such as environmental chambers, furnaces, ovens, packaging machines and other applications in the plastics, food and beverage industries.

other applications in the industry.The UDC1200 and UDC1700 are easy to configure and use with large, easy-to-read dual 4-digit displays and touch-sensitive keypads.

Their outstanding flexibility allows you to configure any unit for any application and make changes when needed.

For the thousands of satisfied UDC1000/1500 users, the UDC1200/1700 controllers are backward compatible with existing UDC1000/1500 applications and installations.

Functional Features

Dual Displays

Two 4-digit displays with 7 LED segments, each configurable as

 PV and SP (non-adjustable)

 PV and SP (adjustable)

 PV and ramp SP

 PV only

Easier Configuration

Two different configuration levels (Configuration Mode and Setup Mode) provide easy access to parameters.

4-digit security code prevents unauthorised changes.

Positive Moisture Protection

Meets NEMA 3 / IP65 standards for frontal dust and water resistance.

Universal Inputs

Accepts seven different types of thermocouple, RTD, current and voltage linear inputs. All inputs can be configured as standard.

Universal Power Supplies

The UDC1200 and UDC1700 can operate on any line voltage from 50/60 Hz, 90 Vac to 264 Vac. Optional 24/48 Vac/dc models are also available.

Easy Upgrade

All option boards have no jumpers and are automatically detected by the instrument.

Easy Output Selection

All of the instrument’s outputs, including the control output, can be changed to meet the customer’s exact needs.

 

Alarm strategies

Two PV soft alarms, deviation high/low/absolute. A special loop alarm is also available, by continuously analysing the PV

response to the control output. Alarm suppression is available for both power-up and setpoint switching.

Manual/Auto Mode

Manual control can be enabled (via unbuffered transfer) by simply pressing the AUTO/MAN key on the front.

The “SETUP” LED flashes and the output power is shown on the lower display. The output power can be adjusted with the up and down keys.

Pre-Tuning and Self-Tuning Strategies

Pre-tuning is used to set the PID parameters to near optimum values, which are then used by the self-tuning algorithm to optimise the tuning parameters.

Limit Controller

The UDC1200 Limit Controller is available in a 1/16 DIN package www.abb-drive.com and provides a safety shutdown function and optional alarms for a variety of applications.

Up to three outputs

The UDC1200 and UDC1700 provide up to three outputs for time and current proportioning, duplex mode (heating/cooling), PV or SP retransmission and alarms.

Setpoint Ramping

The current setpoint can be ramped to a new target setpoint with a user-defined slope.

Dual Setpoints

The UDC1200 and UDC1700 offer a dual setpoint option. The current setpoint is selected by a digital input. This option is independent of the UDC1200 limit mode remote alarm reset function.

Communication

The UDC1200 and UDC1700 are available with an optional RS485 communications interface. It provides connectivity for up to 32 devices and host computers at speeds up to 19200 baud via ASCII or Modbus RTU protocol.

Honeywell ControlEdge HC900 Controller

OVERVIEW

The Honeywell ControlEdge HC900 controller is an advanced loop and logic controller with a modular design that meets the control and data management needs of a wide range of process equipment. Combined with the optional 900 Control Station Operator Interface, which is highly integrated with the controller database, configuration and setup time can be minimised. This powerful combination, combined with Honeywell’s proven control technology, provides users with an ideal process control solution. An open Ethernet connection using Modbus TCP protocol also allows network access using a variety of HMI/SCADA software. An independent watchdog timer protects the programme execution environment.

Easy-to-use Windows-based Designer software, which operates over Ethernet or RS485 ports (isolated), simplifies controller configuration. The software is available in English, Chinese, Russian and German. It provides advanced monitoring capabilities for debugging, allows process configuration changes in run mode while maintaining process control, uploads complete graphical controller configurations with comments, and provides a range of reports for enhanced documentation. controlEdge HC900 controllers offer better PID cycling and more powerful analogue processing than most logic controllers without compromising logic performance. powerful analogue processing without compromising logic performance. Individual fast scanning

cycle performs a rich set of logic and calculation function blocks. Logic function blocks can also be executed in the same scan cycle as analogue function blocks to handle time critical events.

These function blocks can be fully integrated into combined analogue and logic control www.abb-drive.com strategies for unrivalled control performance.

Applications

Mining and metals Furnaces, kilns, boilers

Chemicals, extruders Autoclaves

Pharmaceutical sterilisers, dryers

Railway/ Infrastructure Burner Mgmt,

HVAC/ data centres Combustion control

Pulp & Paper Emergency Shutdown

Cement and glass Pipeline monitoring

Power Leak Prevention

Functional Overview

– Supports split-rack redundancy

– Supports Honeywell FDM (Field Device Manager) with HART IP

– Supports HART function blocks (Commands 3 and 48)

Note: HART support requires a UIO module

– Non-redundant and redundant architectures

– Sequence of Events Support (SOE)

Note: Supported only in non-redundant UIO configurations.

– Redundant and Non-Redundant Safe General Purpose IOs

– PID control with advanced Accutune III auto-tuning

– Secure peer-to-peer communication between ControlEdge HC900 controllers

– External watchdog timer with independent clock to detect unexpected CPU lockups

– Adjustable recipe pool memory allocates memory for recipes, SP profiles, sequences, and schedules to meet your needs

– Up to 4608 points can be connected via remote I/O

– Boolean logic programming. powerful combination of over 100 algorithms

– Advanced floating-point maths functions.

– Extensive alarm and event monitoring

– Up to 2304 galvanically isolated analogue input points

– Up to 1008 redundant UIO points

– New I/O voting and output verification function blocks.

– Remote I/O racks with wires for extended distances.

– Star or ring topology on the IO network using recommended switches

– Scanners and I/O plugged in and out while powered

– LED on/off indicators on digital I/Os

– Graphical Function Block Configuration

– Open 10MB or 10/100MB Ethernet interface using Modbus/TCP. Point-to-point communication via Ethernet

– Priority email alarm/event messages

– Ramp/soak setpoint programmer

– Setpoint scheduler with multiple outputs

– Sequencer with 16 outputs each

– Modbus read/write parameters can be assigned to fixed or custom addresses for HMI or monitoring software access.

– Modbus TCP Initiator

– Gas flow function block compliant with American Gas Association specifications. (Non-safety configurations only).

– Calendar module for triggering events

– Non-intrusive process/safety worksheets to handle both process and safety configurations.

– Built-in version control

– Quick update – 10 ms digital update and UIO (900U02-xxxx) 100 ms analogue update

Note: Low level AI update time is 0.5 seconds.

Honeywell 51403165-400 Keyboard Tray Assembly

The Honeywell 51403165-400 Keypad Tray Assembly is a keypad assembly designed for Honeywell DCS systems.

It offers high quality and stability. This keypad tray assembly has a variety of features and functions that provide operators with the ability to control and monitor industrial processes.

Features and functionality of the Honeywell 51403165-400 keypad tray assembly include:

High reliability: manufactured with high-quality materials and components for high durability and stability for long, stable operation in harsh industrial environments.

High compatibility: Designed for Honeywell DCS systems, it can be integrated with other Honeywell DCS systems and other industrial automation equipment for more complex control and monitoring tasks.

Easy to program and maintain: Features an easy-to-use programming language and graphical interface for engineers to program and maintain.

Meanwhile, it also has the function of remote programming and www.abb-drive.com maintenance, which makes it easy to carry out remote debugging and maintenance.

Multiple input/output interfaces: With multiple input/output interfaces, it can connect various sensors and actuators to realize reliable communication with industrial equipment.

Ergonomic design: Ergonomic design provides a comfortable keyboard operating experience and reduces operator fatigue.

In conclusion, Honeywell 51403165-400 keyboard tray assembly is one of the reliable and stable operating devices in the field of industrial automation.

It is widely used in the control and monitoring of various industrial processes and equipment.

Honeywell 51403165-400 Keypad Tray Assembly is a high quality, stable and reliable industrial automation equipment designed for Honeywell DCS system.

In addition to the features mentioned above, this keypad tray assembly offers the following advantages:

Quick integration: The keypad tray assembly integrates seamlessly with Honeywell DCS systems, simplifying installation and configuration and improving integration efficiency.

Easy to Operate: The keyboard tray assembly features an intuitive interface and simple key layout for quick operator familiarization and operation, improving work efficiency.

Flexible Configuration: The keyboard tray assembly can be customized according to actual needs, including key functions, interface types, etc., to meet the control needs of different industrial processes and equipment.

Good expandability: This keyboard tray assembly has good expandability and can be connected with other intelligent devices and sensors to realize more complex control and monitoring tasks.

Comprehensive after-sales service: Honeywell provides comprehensive after-sales service and technical support to ensure that the keypad tray assembly always maintains optimal performance over a long period of time.

In a word, Honeywell 51403165-400 keypad tray assembly is one of the indispensable control devices in the field of industrial automation, which has a wide range of application prospects and market demand.

Honeywell DCS system has the following characteristics:

High reliability: Honeywell DCS system adopts a decentralized control structure, which disperses system control functions over multiple computers.

Fault-tolerant design ensures that computer failure will not result in the loss of other system functions.

In addition, each computer in the system undertakes a task and uses a dedicated computer with a specific structure and software to realize the functions to be realized.

This increases the reliability of each computer in the system.

Openness: The Honeywell DCS system adopts an open, standardized, modularized and serialized design.

Each computer adopts LAN communication to realize information transmission. When system functions need to be changed or expanded, the

When system functions need to be changed or expanded, newly added computers can be easily connected to or removed from the system communication network, with little or no impact on the work of other computers in the system.

Flexibility: Honeywell DCS systems can be configured with hardware and software based on different process applications.

Determine the measurement and control signals and the connection relationship between them, select the applicable control algorithm from the control algorithm library, the

And call the basic graphics from the graphics library to form a variety of monitoring and alarm images to facilitate the formation of the required control system.

Easy Maintenance: Honeywell DCS systems are characterized by simple and convenient maintenance of small or miniature dedicated computers with a single function.

When a component or computer fails, it can be replaced online without affecting the operation of the entire system in order to quickly clear the fault.

Coordination: Honeywell DCS systems transmit a variety of data between workstations via a communications network and share and coordinate information across the entire system to accomplish the overall function and optimization of the control system.

Complete control functions: Honeywell DCS system has rich control algorithms, integrating continuous control, sequence control and batch control.

It can realize control functions such as serial, feed-forward, decoupling, adaptive and predictive control, etc., and can easily add the required special control algorithms.

Powerful computing capability: Honeywell DCS system adopts high-performance microcomputer processing capability.

It can not only realize the control of complex regulating circuits, but also the rapid control of switching quantities.

Rich communication interfaces: Honeywell DCS system has a variety of communication interfaces, such as serial communication, Ethernet communication and Profibus communication.

It can exchange data and work together with other industrial automation equipment.

Powerful expansion capability: Honeywell DCS systems can be integrated with other intelligent devices to realize more complex control and monitoring tasks.

In short, Honeywell DCS system is characterized by high reliability, openness, flexibility, easy maintenance, coordination, and complete control functions.

It can provide reliable, stable and efficient control and monitoring solutions for industrial automation.

Honeywell OEP Control Keypad 51402497-200

Honeywell Honeywell OEP Control Keypad 51402497-200 is part of Honeywell’s Distributed Control System (DCS).

used in industrial automation. This keypad has a variety of functions and features that provide operators with the ability to control and monitor industrial processes.

Features of the Honeywell Honeywell OEP Control Keypad 51402497-200 include:

DURABILITY: This keypad is manufactured using high-quality materials and components for www.abb-drive.com high durability and stability, allowing it to operate stably for long periods of time in harsh industrial environments.

Ease of Programming and Maintenance: The keypad features an easy-to-use programming language and graphical interface for engineers to program and maintain.

Meanwhile, the keyboard also has a remote programming and maintenance function, which makes it easy to carry out remote debugging and maintenance.

Multiple Input/Output Interfaces: The keypad has multiple input/output interfaces, which can be connected to a variety of sensors and actuators to realize reliable communication with industrial equipment.

Strong compatibility: The keypad can be integrated with various Honeywell DCS systems and other industrial automation equipment to realize more complex control and monitoring tasks.

In conclusion, Honeywell Honeywell OEP Control Keyboard 51402497-200 is reliable in industrial automation,

stable operating equipment, widely used in the control and monitoring of various industrial processes and equipment.

Honeywell DCS system includes several models, the following are some common models:

Alcont: Alcont is one of Honeywell’s DCS systems designed for controlling, measuring, monitoring and integrating industrial businesses and manufacturing plants.

Each generation of Alcont can be easily integrated with Experion technology.

ExperionLS: ExperionLS provides reliable, flexible and easy-to-operate distributed control systems (DCS) for small and medium-sized manufacturing companies.

ExperionPKS: ExperionPKS is Honeywell’s high-performance DCS system designed for demanding industrial applications for large, complex process installations.

PlantScape: PlantScape is Honeywell’s next-generation process control system designed to provide a single-tier solution for large and medium-sized industrial facilities.

TDC3000: TDC3000 is Honeywell’s early DCS system with mature technology and stable performance.

TPS: TPS is a high-performance DCS system from Honeywell for demanding control and monitoring tasks in a variety of industrial areas.

Honeywell DCS system has the following characteristics:

High reliability: Honeywell DCS system adopts a decentralized control structure, which disperses system control functions over multiple computers.

Fault-tolerant design ensures that computer failure will not result in the loss of other system functions.

In addition, each computer in the system undertakes a task and uses a dedicated computer with a specific structure and software to realize the functions to be realized.

This increases the reliability of each computer in the system.

Openness: The Honeywell DCS system adopts an open, standardized, modularized and serialized design.

Each computer adopts LAN communication to realize information transmission. When system functions need to be changed or expanded, the

When system functions need to be changed or expanded, newly added computers can be easily connected to or removed from the system communication network, with little or no impact on the work of other computers in the system.

Flexibility: Honeywell DCS systems can be configured with hardware and software based on different process applications.

Determine the measurement and control signals and the connection relationship between them, select the applicable control algorithm from the control algorithm library, the

And call the basic graphics from the graphics library to form a variety of monitoring and alarm images to facilitate the formation of the required control system.

Easy Maintenance: Honeywell DCS systems are characterized by simple and convenient maintenance of small or miniature dedicated computers with a single function.

When a component or computer fails, it can be replaced online without affecting the operation of the entire system in order to quickly clear the fault.

Coordination: Honeywell DCS systems transmit a variety of data between workstations via a communications network and share and coordinate information across the entire system to accomplish the overall function and optimization of the control system.

Complete control functions: Honeywell DCS system has rich control algorithms, integrating continuous control, sequence control and batch control.

It can realize control functions such as serial, feed-forward, decoupling, adaptive and predictive control, etc., and can easily add the required special control algorithms.

Powerful computing capability: Honeywell DCS system adopts high-performance microcomputer processing capability, which can not only realize the control of complex regulating circuits, but also realize the rapid control of switching quantities.

Rich communication interfaces: Honeywell DCS system has a variety of communication interfaces, such as serial communication, Ethernet communication and Profibus communication.

It can exchange data and work together with other industrial automation equipment.

Powerful expansion capability: Honeywell DCS systems can be integrated with other intelligent devices to realize more complex control and monitoring tasks.

In short, Honeywell DCS system is characterized by high reliability, openness, flexibility, easy maintenance, coordination, and complete control functions.

It can provide reliable, stable and efficient control and monitoring solutions for industrial automation.

Honeywell EC/RM7830 7800 SERIES Relay Modules

GENERAL

The Honeywell EC/RM7830. EC/RM7850 Relay Module is a microprocessor-based integrated burner control for automatically fired gas, oil, or combination fuel burner on/off (EC/RM7830A) or full modulation (EC/RM7850A) power burner applications. The EC/RM7830A or EC/RM7850A system consists of the relay module, wiring subbase, amplifier and purge card. Options include the keyboard display module (KDM), personal www.abb-drive.com computer interface, Data ControlBus™ Module, and Combustion System Manager® Software. The KDM can be mounted on the relay module or on the face of a panel door. The KDM can also be remotely mounted from the panel if this is approved for the application.

The EC/RM7830. EC/RM7850 is programmed to provide a level of safety, functional capability and features beyond the capacity of conventional controls.

The basic functions of the EC/RM7830A, EC/RM7850A includes automatic burner sequencing, flame supervision, system status indication, system or self-diagnostics, and troubleshooting.

FEATURES

• Safety Features:

— Interlock check.

— Dynamic Ampli-Check™.

— Closed loop logic test.

— Dynamic input check.

— Dynamic safety relay test.

— Dynamic self-check logic.

— High Fire Purge Switch test (EC/RM7850A).

— Expanded safe-start check.

— Internal hardware status monitoring.

— Low Fire Start Switch test (EC/RM7850A).

— Tamper-resistant timing and logic.

• Ignition attempts: 1 or 5. Selectable by model number.

• Access for external electrical voltage checks.

• Application flexibility.

• Microcomputer technology allows dependable, long-term operation.

• First-out annunciation and system diagnostics provided by a 2-row by 20-column vacuum fluorescent display (VFD) located on the KDM (optional). Text readout available in English, Spanish, Portuguese, French, German, Japanese (Katakana), Chinese, and Italian languages.

• Five sequence information light emitting diodes (LEDs) with symbols for Power, Pilot, Flame, Main, and Alarm (see Fig. 1).

• Five-function Run/Test Switch.

• Interchangeable plug-in flame amplifiers.

• Non volatile memory; EC/RM7830A, EC/RM7850A retain history files and sequencing status after the loss of power.

• Remote reset (subject to application approval; optional).

• Remote mounting of KDM (subject to application approval).

• Burner control data available on the optional KDM:

— Flame signal strength.

— Hold status.

— Lockout/alarm status.

— Sequence status.

— Sequence time.

— Total cycles of operation.

— Total hours of operation.

— Fault history providing the six most recent faults:

• Cycles of operation at the time of the fault.

• Fault message and code.

• Hours of operation at the time of the fault.

• Sequence status at the time of the fault.

• Sequence time at the time of the fault.

— Diagnostic information:

• Device type.

• Flame amplifier type.

• Flame failure response time (FFRT).

• Manufacturing code.

• On/off status of all digital inputs and outputs.

• Selected prepurge time.

• Software revision and version of relay module and optional KDM.

• Status of configuration jumper.

• Status of Run/Test Switch.

Honeywell EC7895A Integrated burner controller module

GENERAL

The Yamatake Honeywell EC7895A and RM7895 is a microprocessor based integrated www.abb-drive.com burner control for automatically fired gas, oil, or combination fuel single burner applications. The RM7895 consists of the Relay Module. Subbase, Amplifier and Purge Card. Options include Keyboard Display Module, Personal Computer Interface, DATA CONTROLBUS MODULE™, Remote Display Module, and COMBUSTION SYSTEM MANAGER™ Software.

The EC7895 and RM7895 are programmed to provide a level of safety, functional capability and features beyond the capacity of conventional controls.

Functions provided by the EC7895 and RM7895 include automatic burner sequencing, flame supervision, system status indication,system or self-diagnostics and troubleshooting.

FEATURES

• Safety features:

— Airflow switch check.

— Closed loop logic test.

— Dynamic AMPLI-CHECK®.

— Dynamic input check.

— Dynamic safety relay test.

— Dynamic self-check logic.

— Internal hardware status monitoring.

—Tamper resistant timing and logic.

• Access for external electrical voltage checks.

• Application flexibility.

• Communication interface capability.

• Dependable, long-term operation provided by microcomputer technology.

• First-out annunciation and system diagnostics provided by a 2 row by 20 column Vacuum Fluorescent Display (VFD) located on the optional Keyboard Display Module.

• Five (LEDs) for sequence information.

• Interchangeable plug-in flame amplifiers.

• Local or remote annunciation of EC7895 and RM7895 operation and fault information.

• Nonvolatile memory; EC7895 and RM7895 retain history files and sequencing status after loss of power.

• Remote reset (optional).

• Report generation (optional).

• Selectable recycle or lockout on loss of airflow.

• Selectable recycle or lockout on loss of flame.

• Shutter drive output.

• Burner controller data (optional):

— Flame signal strength.

— Hold status.

— Lockout/alarm status.

— Sequence status.

— Sequence time.

—Total cycles of operation.

—Total hours of operation.

—Fault history providing for the six most recent faults:

• Cycles of operation at the time of the fault.

• Fault message and code.

• Hours of operation at the time of the fault.

• Sequence status at the time of the fault.

• Sequence time at the time of the fault.

— Diagnostic information:

• Device type.

• Flame amplifier type.

• Flame failure response time.

• Manufacturing code.

• On/Off status of all digital inputs and outputs.

• Selected prepurge time.

• Software revision and version of EC7895 and RM7895 and optional Keyboard Display Module.

• Status of configuration jumpers.

Honeywell 05701-A-0511 5701 Series Control System

Key Features

The 5701 Series Control System is part of the 57 System family and is designed to monitor and control field installed industrial gas detectors.

The key features of the system are as follows.

Provides up to 16 gas detection channels in a standard 19” subrack using a 3U card format.

Provides up to 8 gas detection channels in a 3U card format in a half 19” subrack.

Racks are available for both front and rear wiring.

Simple field connection for wires up to 2.5mm2.

Single channel operation mode for high integrity systems.

Channel control cards are removable and do not interfere with other wiring.

Catalytic bridge or 4 – 20mA input.

Optional alarm switching relay output.

Multi-alarm modes for master, zone and voting alarms.

UP, DOWN, STEL and LTEL / RATE alarm outputs.

Update alarms for single or multi-channel alarms.

Remote inhibit and reset inputs.

Relay output on and/or off delay.

Selectable 0 – 20mA or 4 – 20mA isolated monitor outputs.

Easy calibration and operation with dedicated engineering card.

EMC compliant.

Options available through engineering card:

* Master alarm update.

* Event printer.

* Serial communication using Modbus protocol.

Architecture

The system consists of a single 1” (2.54 cm) wide board mounted in a ruggedized rack designed for European style cabinets.

Two rack widths are available:

a. 19-inch with 17 card slots for up to 16 channel control cards and one engineering card.

b. Half 19 inches with 9 card slots for up to 8 channel control cards and 1 engineering card.

Each subrack contains one engineering card and one DC input card to form the rack system.

The system is designed to accommodate different customer wiring configurations, and for this reason, the control functions are separated from the relays and field wiring connections.

Therefore, single channel gas detection consists of :

a. Sensor Driver Module

For compatibility with a wide range of input and sensor types, the circuitry required to control the sensors is mounted on separate plug-in sensor driver modules.

These modules plug directly into the channel control card and are factory installed. www.abb-drive.com Two different modules are available, one for catalytic inputs and the other for 4 – 20mA inputs.

b. Single Channel Control Cards

Each single-channel control card is self-contained and contains all the necessary electronic circuitry to provide sensor actuation, alarm detection, and gas level indication for that gas detection channel.

c. Field Interface or Relay Card

Field interface/relay cards provide interface connections between the control card and the respective field-connected gas sensors. In addition, relay cards provide alarm outputs for field connections.

Honeywell FC-SAI-1620M Safety High Density Analog Input Module

Introducing:

Honeywell Safety Manager™ is a reliable and highly complete safety system tailored for critical control applications.

It is an integral part of Honeywell Experion™ PKS and integrates seamlessly into PlantScape and can also operate autonomously.

Safety Manager is the foundation of functional safety, ensuring the well-being of individuals, plant assets and the environment while optimizing plant continuity.

Safety Manager is a user-programmable, modular, microprocessor-based safety system www.abb-drive.com  capable of performing a wide range of high integrity process control and safety instrumentation functions, including:

High integrity process control

Burner/boiler management systems

Process protection and emergency shutdown

Turbine and compressor safety protection

Fire and gas detection systems

Pipeline monitoring

Enhanced business results:

Safety Manager™ is an evolution of the proven Fail Safe Controller (FSC®) safety system platform that has been globally recognized for more than 15 years.

It embodies proven technology backed by Honeywell’s two decades of expertise in process safety management. This includes the integration of process safety data, applications, system diagnostics and critical control strategies.

Safety Manager is designed to enhance business performance, improve process safety and protect plant assets and people.

The safety system is seamlessly integrated with the Experion™ Process Knowledge System (PKS) into a single architecture, providing an excellent opportunity to improve safety and process availability.

Experion PKS ensures unparalleled connectivity between processes and business operations, optimizes workflows, simplifies maintenance tasks, enhances safety management, and frees personnel from manual tasks.

Built on QMR technology:

Safety Manager™ is based on reliable Quadruple Modular Redundancy (QMR™) diagnostic technology and 2oo4D architecture.

QMR increases system flexibility, enhances diagnostic messaging, and increases system fault tolerance for critical applications.

This technology enables Safety Manager to handle multiple system failures to meet the needs of critical control applications.

In addition, Safety Manager is the cornerstone for integrating SIL (Safety Integrity Level) rated sensors and valve actuators in the field.

This ensures effective deployment of safety instrumented functionality for complex and hazardous processes.

Whether it’s integrating SIL1-2 safety transmitters (ST3000 and STT250) or safety valve positioners to enhance safety and field asset management, Safety Manager is the perfect enabler for Safety Instrumented Systems (SIS).

Benefits:

Simplified engineering and design efficiencies – Simplified safety network design

Enhanced system reliability and robustness – utilizes Design for Six Sigma (DFSS) and IEC 61508 standards

Improved process availability – uninterrupted operation during system degradation with QMR technology

Improve O&M performance – unify critical process data and control information for seamless access

Protect investment – facilitate migration from FSC to QMR safety technology

Comply with safety standards – equip industries with SIL3 safety-compliant tools, hardware and software throughout the life cycle of the installation

The IO modules utilize European standard sized instrumentation cards.

The module front panels are 3 HE (3U) high and 4 TE (4 HP) wide. Each IO chassis holds 18 IO modules.

All IO modules have standard 32-pin DIN 41612F connectors.

All IO chassis are equipped with an IO backplane with mating 32-pin connectors and key coding to prevent incorrect insertion of IO modules.

Safety Manager offers a wide range of digital and analog inputs and outputs with different characteristics to meet the needs of a variety of field devices.

Table 12 on the next page lists the available inputs and outputs for the Safety Manager.

l Safety Manager IO modules are galvanically or optically isolated between the external and internal power supplies.

Safety IO modules are available for safety circuits up to SIL3 and SIL3.

Safety modules can also be used in control applications to provide Safety Manager diagnostics and fault reporting with or without automatic fault isolation.

(The automatic fault isolation feature is configurable).

Field Interface

Safety Manager™ uses Field Terminal Assemblies (FTAs) and internal cables to connect IOs and communication channels to field terminals.

IO FTA

The FTA module for IO converts input field signals to values appropriate for the Safety Manager input module being used, or converts Safety Manager output module signals to values that can be used in the field.

For this conversion, the FTA can be used in combination with an input conversion module or an output conversion module.

FTA modules are available in widths of 70 mm (2.76 inches) or 109 mm (4.29 inches) and in lengths of 90 mm to 300 mm (3.54 inches to 11.81 inches), depending on the FTA type.

The modules are mounted on standard DIN EN rails (TS32 or TS35 x 7.5).

The FTA may contain electronic circuitry to convert standard Safety Manager signals into specific signals with characteristics required by the field device.

When connected to the Safety Manager IO module, all FTAs use the standard system interconnect cable FS-SIC-0001. field cables are connected to the terminals.

Communication FTAs

FTAs used for communication purposes are connected to a channel of the Universal Safety Interface (USI).

Two communication FTAs are available:

– Ethernet FTA, UCOM-HSE, or SDW-550 EC are available:

– Automatic switching of the 10Mb/100Mb Ethernet interface.

– The Universal FTA, DCOM-232-485. provides an Ethernet FTA, UCOM-HSE, or SDW-550 EC.

– RS232

– RS485

Cabling

System Interconnect Cables (SIC) connect field signals to IO modules.

Depending on the type of SIC cable, an FTA is required to establish the connection.

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