Category: Industry trends

Power supply unit for RTU560 racks

– Input voltage: 48…. Input voltage: 48…220 VDC

– Output voltage: 5 V and 24 V DC

– For 560MPR03/560SFR02

Power supply unit 560PSU02

The power supply unit 560PSU02 provides two supply voltages (5 VDC and 24 VDC) for the RTU560 subracks 560MPR03 and 560SFR02.

The output power is sufficient to power subracks with up to 8 Communication Units (CMUs).

For project configurations with high availability requirements, redundant power supplies can be configured. In this configuration, two 560PSU02 power supply units operate in parallel mode.

If one of the power supplies fails, they can take over the entire www.abb-drive.com load. Only power supplies of the same type and size can be used for redundant operation.

The power supply unit 560PSU02 is available in the following models (specifications):

– R0001 Input range 48 … 220 V DC (-20%… +20%)

Characteristics

The power supply unit 560PSU02 has the following features and functions

Features and functions:

– Potential isolation between input and output

– Natural convection cooling

– Electronic power limitation at the output

– Short-circuit protection at the output

– Overvoltage protection on inputs

– Reverse voltage protection on inputs

– Parallel operation, monitoring of redundant power supply configurations

– Controlled load balancing in redundant operation

– LEDs for monitoring the output voltage

– Alarm indication in case of failure

– Withstands input voltage interruptions of up to 50 ms

Power supply unit for RTU560 racks

– Input voltage: 110…. . 220 V DC

– Output voltage: 5 V and 24 V DC

– Suitable for 560MPR03/560SFR02

Application: Power supply unit 560PSU01 for RTU560 racks

The power supply unit 560PSU01 provides two supply voltages (5 V DC and 24 V DC) for the RTU560 subracks 560MPR03 and 560SFR02.

The output power is sufficient to power up to 4 subracks of communication units (CMUs).

For project configurations with high availability requirements, www.abb-drive.com redundant power supplies can be configured. In this configuration, the two power supply units 560PSU01 operate in parallel mode.

If one of the power supplies fails, they can take over the entire load. Only power supplies of the same type and size can be used for redundant operation.

The power supply unit 560PSU01 is available in the following models (specifications):

– R0002 Input range 110 … 220 Vdc (-20%… +15%)

Characteristics

The power supply unit 560PSU01 has the following features and functions:

– Potential isolation between input and output

– Natural convection cooling

– Electronic power limitation at the output

– Short-circuit protection at the output

– Overvoltage protection on the inputs

– Reverse voltage protection on inputs

– Parallel operation, monitoring of redundant power supply configurations

– Controlled load balancing in redundant operation

– LEDs for monitoring the output voltage

– Alarm indication in the event of a fault

– Withstands input voltage interruptions of up to 50 ms

Remote Terminal Unit – Datasheet

Power Supply 560PSR00 RTU560 Product Family

Power supply units for RTU560 racks

– Input voltage: 24…. .60 V DC

– Output voltage: 5 V and 24 V DC

– Suitable for 560MPR03/560SFR02

Power supply unit 560PSR00 for RTU560 racks

The power supply unit 560PSR00 provides two supply voltages (5 V DC and 24 V DC) for the RTU560 subracks 560MPR03 and 560SFR02.

The output power is sufficient to power up to 8 communication units (560CMR01/02) in the subrack.

For project configurations with high availability requirements, redundant power supplies can be configured.

In this configuration, two power supply units 560PSR00 operate in parallel mode.

If one of the power supplies fails, they can take over the entire load. Only power supplies of the same type and size can be used for redundant operation.

The 560PSR00 power supplies are available in the following models (specifications):

– R0001 Input range 24 … 60 V DC (-20%… +15%)

Features

The power supply unit 560PSR00 has the following features www.abb-drive.com and functions:

– Potential isolation between input and output

– Natural convection cooling

– Electronic power limitation at the output

– Short-circuit protection at the outputs

– Overvoltage protection on the inputs

– Reverse voltage protection on inputs

– Parallel operation, monitoring of redundant power supply configurations

– Controlled load balancing in redundant operation

– LEDs for monitoring the output voltage

– Alarm indication in the event of a fault

– Withstands input voltage interruptions of up to 50 ms

Remote Terminal Unit – Datasheet

Communication Unit 560CMR02 RTU560 Product Family

RTU560 communication module CPU with 32-bit CPU

– 6 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

Applications

The 560CMR02 Communication Unit is one of the CMU modules of the RTU560 product family.

Its main tasks are

– Managing and controlling the I/O modules via the serial I/O bus interface.

– Read process events from the input modules.

– Send commands to the output modules.

– Communicate with the control system and the local HMI system www.abb-drive.com via the serial interface (RS232) and the Ethernet 10/100BaseT interface.

– Communicates with sub-RTUs, IEDs, or multimeter devices via interface (RS485) and Ethernet interfaces.

– Manages the time base of RTU560 product line stations and synchronizes I/O modules.

– Handles the dialog between the RTU560 product line and a Web browser through the LAN interface.

The board occupies two slots in the RTU560 chassis.

The communication unit handles communication protocols based on Ethernet and UART characters.

The unit is equipped with a battery-buffered real-time clock (RTC).

The unit is available in two versions:

– R0001: with standard network security

– R0002: with security chip with advanced network security features

Features

The ARM cortex A8 controller AM3352 is used to implement the real-time operating system. 560CMR02 is responsible for the interface management, event processing, and internal database.

The 560CMR02 is responsible for interface management, event processing, and internal database. The controller acts as a master for the SPB I/O bus (Serial Peripheral Bus). the RTU560 is synchronized with the time base provided by the 560RTC0x.

Time information from the 560RTC0x is provided to the 560CMR02 on the subrack backplane.

System-related configuration files are stored on a non-volatile flash memory card (Removable SD Card™) to ensure that the system configuration is valid after a power-on reset (PoR).

The battery buffer RTC is used to maintain accurate time in the event of a power failure.

The communication unit provides the following interfaces:

– Communication ports 1 … Communication ports 1 … 6 (CP1 … Communication ports 1 … 6 (CP1 … CP6): RS232C or RS485 serial interface with RJ45 connector CP1 and CP2 can be configured independently of each other as SPB I/O bus interfaces for the front end.

– Ethernet interfaces 1 and 2 (E1 and E2): 10/100BaseT with RJ45 connectors.

– USB 2.0 device interface for diagnostics and maintenance.

– The SPB I/O bus connects directly to the backplane connector.

HMI560: New module 560HMR01

Integrated HMI for a reliable and convenient system overview

The new 560HMR01 makes station control on RTU racks very simple and convenient: The integrated www.abb-drive.com PC module offers a wide range of monitoring, diagnostic and maintenance functions.

RTU560 communication module with 32-bit CPU

– 6 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

New HMI module for the RTU560 product line ABB’s RTU560 product line offers the 560HMR01. an integrated human-machine interface (HMI) board that requires no extra space, no extra power supply, and no external PC.

The 560HMR01 comes with firmware and Windows 7 operating system in a rugged, space-saving design.

The integrated HMI functionality provides extensive diagnostic and maintenance capabilities to ensure reliable system operation.

Advantages

– Plug and play: pre-installed operating system for immediate use of the integrated HMI

– Integrated solution: no separate PC or laptop required

– Reusable redundant power supply for the RTU560

– Easy wiring: all connectors are located on the front panel

– Monitor, keyboard and mouse can be connected to the RTU560

– Maintenance-free: no rotating parts (ventilators and hard disk drives)

– Space saving: 90% less space required compared to a 19-inch industrial PC

– Cost-optimized solution for station monitoring, control and diagnostics

Features of the 560HMR01

The 560HMR01 provides an integrated HMI that makes system monitoring easier and more efficient.

The integrated HMI board eliminates the need for a PC or laptop.

Local monitors, keyboards, mice, printers and speakers can be connected to the HMI board via USB, VGA and audio interfaces.

The rugged design of the module ensures maintenance-free operation with maximum reliability.

Existing power supplies in the rack can be reused and redundant power supplies are also supported.

In addition, the 560HMR01 provides a battery-buffered real-time clock that maintains the current time even when the power is turned off.

Firmware and operating system are installed in the module’s internal data memory.

560HMR01 Application Examples

Reliable and efficient monitoring of the entire system is very easy with the new 560HMR01.

In combination with the integrated HMI, users benefit from a wide range of diagnostic and maintenance functions.

Application-specific screens provide active monitoring functions, including

– Station monitoring with user and access management

– System overview with monitoring of system events and status information for RTUs, sub-RTUs or connected IEDs

– Event list with sorting and filtering

– Alarm list with configurable acknowledged and unacknowledged alarms

– Project tool editor for image and symbol customization and project-specific elements

The new 560HMR01 in combination with the integrated HMI is therefore the ideal solution for precise and reliable station monitoring of substation automation systems.

Applications

The module 560BOR01 controls 16 binary process signals via relay contacts. The output signals can be assigned to process functions according to configuration rules.

The module 560BOR01 can process the following types of signals:

– Single or double command (SCO or DCO) with 1- or 2-pole output, no checksum (n select 1).

– Single or dual commands (SCO or DCO) with 1.5 or 2-pole outputs, without checksum (1 out of n).

– Regulating step command (RCO), 1 or 2 poles

– Digital setpoint command, 8 or 16 bit, no strobe (DSO8 or DSO16)

– Digital setpoint command, 8 or 16 bit, with strobe (DSO8 or DSO16)

– Bit String Output, 1. 2. 8 or 16 bits (BSO1. BSO2. BSO8 or BSO16)

Modules allow switching voltages up to 150 V DC or up to 2 A continuous current.

Features

Binary outputs

The binary outputs utilize relay contacts.

The 16 outputs are divided into two groups. Each of the 8 outputs has a common circuit. The groups are isolated from each other and from the internal electronics.

The relay coil supply voltage (24 VDC) is switched by an internal relay (R17).

The relay coil supply voltage (24 VDC) is monitored internally before and during the command output.

Command outputs to the process equipment can be executed either directly or in conjunction with the command output monitoring module.

The command output monitoring module is responsible for checking the output circuits (1 out of n times). For more details, refer to the Command Output Monitor datasheet.

The following modules with command output monitoring functions are supported:

– 23BA23 (60 VDC maximum)

The 1.5-pole command output can only be used in conjunction with the command output monitoring module. When using the 1.5-pole command output, the

One of the output relays of the 560BOR01 switches the command to the intermediate relay. Process voltage of the intermediate relay

The process voltage of the intermediate relay is switched by the command output monitoring module.

For 2-pole commands, two output relays are required for each command.

Alternatively, using additional booster relays connected to the command output monitoring module 23BA23.

Direct switching of process relays with high switching capacity on electrical devices (disconnectors, circuit breakers) (see data sheet 23BA23).

The module 560BOR01 performs several command monitoring functions before and during command output.

These tests ensure correct output. These tests can be further refined with the Command Output Monitoring module.

If the command monitoring reveals a fault, the command is canceled. Release relay R17 will only energize the output relay if the test is successful.

A faulty drive or a faulty release relay R17 will result in a complete failure of the command output module.

Power Input

Power required by the module is supplied through the RTU560 backplane.

I/O Controller (IOC)

The microcontroller on the module handles all critical tasks for the parameterized processing functions. In addition, it communicates interactively with the RTU I/O bus.

All configuration data and processing parameters are www.abb-drive.com loaded by the communication unit via the RTU I/O bus.

The module is equipped with a serial interface to the RTU560 I/O bus on the backplane.

The binary output unit performs the following processing functions for individual signal types:

– Control of command output duration

Command monitoring function:

– Checking of output relays on the module (m out of 16)

– Monitoring of the output bit pattern by reading back the output status

– Monitoring of the switching voltage before and during output (24 V DC coil voltage)

– Command output duration monitoring

During initialization and operation, the module performs a series of tests. If a fault occurs, it will be reported to the communication unit.

All fault conditions affecting the function of the module are signaled as common faults by the red LEDs. Module faults are detected by the communication unit.

Cable accessories and connectors

GIS Plug-In Terminals

(2# and 3# connections)

TP-A 42 kV, 800 A 7 and TP-A 42 kV, 1250 A

GIS plug-in terminals (2# interface)

TP-A 42 kV, 800 A

Applications

GIS plug-in cable termination for XLPE-insulated single- or three-core cables www.abb-drive.com with 42 kV copper or aluminum conductors.

Suitable for standard bushings in 2# inner cone GIS switchgear or transformers according to EN 50181.

Standards

GB/T 12706.4

IEC 60502.4

Features

– The cable termination consists mainly of a plug-in contactor, a stress cone and a tail pipe.

– Plug-in contactor

– Compression cone connection, safe and reliable

– Easy to install, rigid fixing, no special tools required

– Stress cone

– Compact and portable

– 100% routine testing

– Electrical and safety reliability

– For installation tools, please contact us

Standard Sleeves

GIS plug-in terminal (3# connector)

TP-A 42 kV, 1250 A

Applications

GIS plug-in cable termination for 42 kV single- or three-core cables with XLPE insulation on copper conductors.

Standard bushing for 3# tapered GIS switchgear or transformers according to EN 50181.

Standards

GB/T 12706.4

IEC 60502.4

Features

– The cable termination consists mainly of a plug-in contactor, a stress cone and a tail pipe.

– Plug-in contactor

– Spring contact connection, safe and reliable

– Inclined bolts for easy installation and secure fixing, no special tools required

– Stress cone

– Compact and portable

– 100% routine testing

– Reliable electrical and safety performance