OVERVIEW

The Honeywell ControlEdge HC900 controller is an advanced loop and logic controller with a modular design that meets the control and data management needs of a wide range of process equipment. Combined with the optional 900 Control Station Operator Interface, which is highly integrated with the controller database, configuration and setup time can be minimised. This powerful combination, combined with Honeywell’s proven control technology, provides users with an ideal process control solution. An open Ethernet connection using Modbus TCP protocol also allows network access using a variety of HMI/SCADA software. An independent watchdog timer protects the programme execution environment.

Easy-to-use Windows-based Designer software, which operates over Ethernet or RS485 ports (isolated), simplifies controller configuration. The software is available in English, Chinese, Russian and German. It provides advanced monitoring capabilities for debugging, allows process configuration changes in run mode while maintaining process control, uploads complete graphical controller configurations with comments, and provides a range of reports for enhanced documentation. controlEdge HC900 controllers offer better PID cycling and more powerful analogue processing than most logic controllers without compromising logic performance. powerful analogue processing without compromising logic performance. Individual fast scanning

cycle performs a rich set of logic and calculation function blocks. Logic function blocks can also be executed in the same scan cycle as analogue function blocks to handle time critical events.

These function blocks can be fully integrated into combined analogue and logic control www.abb-drive.com strategies for unrivalled control performance.

Applications

Mining and metals Furnaces, kilns, boilers

Chemicals, extruders Autoclaves

Pharmaceutical sterilisers, dryers

Railway/ Infrastructure Burner Mgmt,

HVAC/ data centres Combustion control

Pulp & Paper Emergency Shutdown

Cement and glass Pipeline monitoring

Power Leak Prevention

Functional Overview

– Supports split-rack redundancy

– Supports Honeywell FDM (Field Device Manager) with HART IP

– Supports HART function blocks (Commands 3 and 48)

Note: HART support requires a UIO module

– Non-redundant and redundant architectures

– Sequence of Events Support (SOE)

Note: Supported only in non-redundant UIO configurations.

– Redundant and Non-Redundant Safe General Purpose IOs

– PID control with advanced Accutune III auto-tuning

– Secure peer-to-peer communication between ControlEdge HC900 controllers

– External watchdog timer with independent clock to detect unexpected CPU lockups

– Adjustable recipe pool memory allocates memory for recipes, SP profiles, sequences, and schedules to meet your needs

– Up to 4608 points can be connected via remote I/O

– Boolean logic programming. powerful combination of over 100 algorithms

– Advanced floating-point maths functions.

– Extensive alarm and event monitoring

– Up to 2304 galvanically isolated analogue input points

– Up to 1008 redundant UIO points

– New I/O voting and output verification function blocks.

– Remote I/O racks with wires for extended distances.

– Star or ring topology on the IO network using recommended switches

– Scanners and I/O plugged in and out while powered

– LED on/off indicators on digital I/Os

– Graphical Function Block Configuration

– Open 10MB or 10/100MB Ethernet interface using Modbus/TCP. Point-to-point communication via Ethernet

– Priority email alarm/event messages

– Ramp/soak setpoint programmer

– Setpoint scheduler with multiple outputs

– Sequencer with 16 outputs each

– Modbus read/write parameters can be assigned to fixed or custom addresses for HMI or monitoring software access.

– Modbus TCP Initiator

– Gas flow function block compliant with American Gas Association specifications. (Non-safety configurations only).

– Calendar module for triggering events

– Non-intrusive process/safety worksheets to handle both process and safety configurations.

– Built-in version control

– Quick update – 10 ms digital update and UIO (900U02-xxxx) 100 ms analogue update

Note: Low level AI update time is 0.5 seconds.