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GE Mark VI Series IS200VTURH1B Main Turbine Protection Plate

The IS200VTURH1B is GE’s main turbine protection plate for the Mark VI system.

The Mark VI is one of several gas/steam turbine management systems released by GE as part of the “Speedtronic” family.

The MKVI is built on a TMR (Triple Modular Redundancy) architecture and features a connected HMI (Human Machine Interface) that allows the user to access turbine data from a central location.

The IS200VTURH1B provides a variety of functions including monitoring the sensing shaft current/voltage (overshoot alarm), the

measuring turbine speed to generate a primary overspeed trip, and controlling the three primary overspeed trip relays belonging to the TRPx terminal board.

The board also monitors eight Geiger-Mueller flame detectors on the gas turbine.

The IS200VTURH1B has an attached single-slot panel with three LED indicators and a cable connector (J5).

The panel is connected to the PCB by three screw connections. the PCB consists of more than 60 integrated circuits, 13 transistors, hundreds of capacitors and resistors, as well as diodes and inductive coils.

The board has two backplanes, a multi-position female plug for connecting daughter boards, and several connectors made of conductive dots and traces.

The board is factory drilled in several locations to provide mounting options, including four holes for standoffs to support the previously mentioned daughter boards.

The board is labeled with codes www.abb-drive.com such as 6BA01. 94V-0. and Type 6.

See the Mark VI Turbine Control System Guide (GEH-6421) for more information on the operation, installation, and function of the IS200VTURH1B.

IS200VTURH1B

Pulse Rate Magnetic Sensor, Voltage Transformer, Generator and Busbar, Shaft Current and Voltage Monitor, Circuit Breaker Interface

Reliability

The IS200VTURH1B board is very reliable and therefore not easily damaged. However, improper handling and storage can affect the functionality of the card. We therefore recommend storing the card in a static-sensitive storage box under the recommended conditions.

Repair

If you experience any problems with the IS200VTURH1B, we can quickly test, diagnose and fix them.

The Expedite Repair option is available for the IS200VTURH1B. these cards are repaired in a controlled environment using the appropriate tools and specialists.

All the parts needed to repair this board are in our inventory. We also ensure that the replacement components are industrial grade and meet or exceed OEM standards.FVT tests all repairs and offers a warranty.

Refurbishment

Properly refurbishing your IS200VTURH1B circuit board can extend its useful life.

The refurbishment process includes:

Replacing all deteriorated and commonly failing components.

Applying TIL modifications (if any).

Reflow solder to eliminate dry solder.

Thorough industry standard cleaning of the card.

Application of protective coatings, etc.

Functional Verification Testing

We perform functional verification testing of the IS200VTURH1B in an actual OEM system setup.

By using an OEM system, we can guarantee 100% reliability. As with any other card, all inputs and outputs are individually verified for functionality.

Therefore, each channel is individually verified. Depending on the board, load tests are performed to ensure proper board stability.

Board Handling.

The IS200VTURH1B is a static sensitive board.

Mitsubishi RJ71C24-R4 Serial Communication Module

Product Details

Mitsubishi PLC RJ71C24-R4 is a Mitsubishi iQ-R series network module (serial communication module) with 2-channel RS-422/485 interface.

RJ71C24-R4 Network Module (Serial Communication Module)

Product Details

【Interface

CH1:RS-422/485 standard (two-piece plug-in terminal block) CH2:RS-422/485 standard (two-piece plug-in terminal block)

Communication mode

Line: full-duplex communication/half-duplex communication

mc protocol communication: half-duplex communication

Communication protocol communication: full-duplex communication/half-duplex communication

Non-sequential protocol communication: Full-duplex communication/half-duplex communication

Bidirectional protocol communication: full-duplex communication/half-duplex communication

Synchronization mode] Step synchronization mode

Transmission speed] 1200/2400/4800/9600/14400/19200/28800/38400/57600/115200/230400(bps)

[Data Format

Start bit:1

Data bit:7/8

Parity Pay:1(Vertical Parity)/None

◆Stop bit:1/2

[Access cycle

MC protocol communication: 1 request is processed during END processing of the www.abb-drive.com CPU module of the C24 installation station.

Communication protocol communication:While sending and receiving. When a request is executed by a dedicated instruction (CPRTCL instruction).

Non-sequential/bidirectional protocol communication: Each request for transmission is executed at the time of transmission, and reception can be performed at any time.

[Connection line configuration (target device side: CPU module side)].

RS-422/485: 1:1. 1:n, n:1. m:n

[Data communication line configuration (target device side: CPU module side)]]

RS-422/485.

-MC protocol communication: 1:1. 1:n, m:n

Communication protocol communication: 1:1. n:1

Unordered protocol:1:1. 1:n, n:1

Bidirectional protocol communication: 1:1

Transmission distance (total long distance)] RS-422/485: Max. 1200m

Number of input/output points]: 32 points (I/0 allocation: intelligent 32 points)

External wiring connector] 9-pin D-sub (male) bolt-on type

DC5V internal current consumption] 0.42A

Dimensions H*W*D[mm]] 106*27.8*110Weight] 0.13kg

Mitsubishi IR-S Infrared Flame Detector

OVERVIEW

The IR-S type infrared flame detector is an excellent high sensitivity type that excels in “detection reliability”, “maintainability” and “economy”.

It supports boiler fuel diversity and low NOx (nitrogen oxide) operation.

By detecting the “average value” and “variation” of the infrared intensity of the burner flame light transmitted to the infrared sensor (semiconductor element) via a light guide (optical fiber), the detector can distinguish between the flame and the light due to the furnace.

The detector distinguishes between www.abb-drive.com flame and infrared light due to the red heat of the furnace wall and detects flame fluctuations in the burner’s ignition zone.

The IR-S type infrared flame detector has low brightness flame detection sensitivity and a wide dynamic range, so it can be used for a variety of fuels such as natural gas, heavy oil, and coal.

Features

High sensitivity design

High sensitivity to flame intensity enables stable detection of burner flames. Flame is detected through unlit areas.

Extended detection range

With 100 times the dynamic range of conventional products, this sensor enables stable detection of flames from slow burning to high intensity. No sensitivity adjustment of the sensor is required in the field.

Easy Maintenance

A spherical lens is used to eliminate the need to clean the sensor window during normal boiler operation.

Long Life Sensor

No periodic replacement is required due to the use of long-life infrared semiconductor sensor elements.

Fewer panels

The detector unit is compact and features a space-saving design that allows one panel to cover up to 40 corners.

System Configuration

Flame Detector Panel

Flame detector main unit

Mitsubishi Net IR-S Infrared Flame Detector

Overview

In response to the need for modern monitoring and control systems in thermal power plants, the

Net IR-S infrared flame detector combines the proven IR-S type flame detector, which has been successfully installed in many power plants, with Mitsubishi Electric’s DIASYS Netmation control system.

The result is a flame detector product that can be used as a burner control system.

The Net IR-S has the same sensor unit as the conventional IR-S sensor and can be used with any of the following fuels: fuel oil, coal and natural gas.

In addition, the excellent detection reliability, maintainability and cost effectiveness of the IR-S sensor are maintained.

In addition, the decision circuitry is built as a module of DIASYS Netmation. It is used in conjunction with the upper layers of the Netmation to provide an easy-to-use interface.

The panel of the Net IR-S can be designed as a stand-alone flame detector system independent of the burner control system.

If you replace a conventional flame detector with this new flame detector, you can reuse your existing equipment.

Features

Highly sensitive design

High sensitivity to flame intensity enables stable detection of burner flames. Flames are detected through unlit areas.

Extended detection range

With 100 times the dynamic range of conventional products, this sensor enables stable detection of flames from slow burning to high intensity. No sensitivity adjustment of the sensor is required in the field.

Maintenance-free

A ball lens is used to eliminate the need to clean the sensor window during normal boiler operation.

Long Life Sensor

No periodic replacement is required due to the use of long-life infrared semiconductor sensor elements.

Reduced number of panels

The detector unit is compact and utilizes a space-saving design that allows one panel to contain 40 corners.

Reuse of existing boiler facilities

The boiler itself does not need to be worked on when the flame detector is replaced.

Reuse of cables

There is no need to replace the cable between the sensor and the panel. (When UV type detection is used in an existing system)

System Configuration

Flame detector panel

DEIF MTR-3 Multi-sensor

At the size of a portable hard disk, the MTR-3 sensors are lightweight and compact, yet each one delivers comparable performance to four standard sensors, the

Measures and calculates AC voltage, AC current, active/reactive/apparent power, power factor, frequency, kWh, kVA, total harmonic distortion, dynamic and maximum demand.

The standard response time of the series is less than 200 ms, with the MTR-3F’s ultra-fast response time of ≤50 ms.

Modbus data refresh times are also only 50 ms, and data can be transferred at up to 115.200 bits/sec.

The accuracy class is 0.5 for analog data and 0.3 for Modbus data.

With configurable outputs for more than 50 parameters and a universal power supply (19-300V DC, 40-276V AC).

DEIF’s sensors can be installed and reconfigured in the future to meet the needs of virtually any application.

DEIF’s MTR-3 is a cost-effective, compact and powerful solution for sensor applications.

It has been developed for measuring single-phase and three-phase network topologies and provides measurement data via RS485 Modbus communication.

Up to four analog outputs can be configured quickly and easily by simply connecting a USB 2.0 interface. Up to four analog outputs.

MTR-3 Features

Suitable for all single-phase and three-phase network topologies

Up to 1000 VL-L AC input

Accuracy class 0.5 or 0.3

Up to 4 analog outputs

Fast response time, minimum ≤ 50 ms

Measurement of more than 50 parameters

RS485 serial Modbus communication

Fully configurable via USB, no auxiliary power required

19 to 300 V DC/40 to 276 V AC universal power supply

DEIF SGC 110 Single Genset Controller

The SGC 110 is a modern genset controller with a user-friendly HMI and full graphic LCD.

The controller comes with powerful software. A wide range of inputs and outputs support a variety of industry-standard functions in diesel/gasoline genset applications.

The DEIF Smart Connect software provides the flexibility to configure each www.abb-drive.com individual input and output for a specific function or application.

All parameters can also be configured on the controller.

Key features

– Genset controller with configurable inputs:

Five digital inputs

Three analog inputs

– Six digital outputs

– Effective monitoring of genset performance

– Precise monitoring of genset output voltage and frequency

– Remote start/stop

– Deep sleep mode for extended battery life

– Preheat output to assist engine start

– Connects to PC via USB port for customized configuration

– Full graphic backlit display with power saving features

– Records the latest 30 events

 

DEIF SGC 410 Single Genset Controller

OVERVIEW

The SGC 410 controller is a modern island genset controller with a user-friendly HMI and full graphic LCD.

It includes voltage and frequency measurement of the genset as well as electrical load measurement (True RMS).

Configurable analog and digital inputs/outputs are provided for various functions.

Remote communication is available via RS-485 Modbus and CAN ports.

The genset can be started and stopped remotely using the remote start/stop function.

Deep sleep mode is a useful feature that extends battery life by suspending the normal function of the controller when the genset is shut down.

Monitor engine safety, electrical load, on-site standby battery voltage, and shelter temperature (to reduce fuel consumption).

Configure parameters from a PC using the DEIF Smart Connect utility software. Connects to the PC via the controller’s USB Type B port.

Main Functions

– Automatic, manual and remote start/stop modes with night limit option

– 17 inputs, configurable

5 resistive inputs

2 analog I/V

1 differential

9 digital

– 7 digital outputs, configurable

– Modbus connection via RS-485

– Configurable manually from PC via controller front buttons or using DEIF Smart Connect utility software

– Backlit full graphic LCD with power saving feature for extended battery life

– Supports battery charging alternator I/O interface

– Supports automatic modes (on-site battery monitoring, remote start/stop, auto-run, and cycling) and manual modes of operation

– Magnetic pickup unit (MPU) interface for engine RPM measurement

– Auto run mode (2 events) to start and stop the genset at pre-set times

– Monitoring of the generator’s single/three-phase voltage, frequency, load current and power factor

– Monitoring of engine safety parameters such as lubricant pressure, engine temperature, oil level, etc.

– Monitor telecom site backup battery level and shelter temperature to minimize engine operation and fuel consumption at telecom tower sites

– Controls digital outputs such as start relays, fuel relays, alarm horns, etc.

– Event log of 100 events with real-time clock (RTC) stamps and engine runtime information

– Engine start, engine trip, engine run hours, genset kWh, kVA, kWh counters

– CANbus for engine communication with support for Stage 5/Level 4 final version

SGC 410 Technical Specifications

Power supply

– Rated voltage: 12/24 VDC

– Operating range: 8 to 32 VDC

– Transient power supply, ISO 7637-2 compliant

Operating conditions

– Operation: -20 to 65 °C

– Storage: -30 to 75 °C

– Conforms to IEC 60068-2-1. 2

Environmental

– Vibration: 2 G in X, Y, and Z axes per IEC 60068-2-6

– Shock: 15 g, 11 ms per IEC 60068-2-27

– Humidity: 0 to 95 % RH per IEC 60068-2-78

– Enclosure rating Front gasketed IP65 per IEC 60529

– EMI/EMC: IEC 61000-6-2. 4

Approvals

– CE marking:

Complies with the EU Low Voltage Directive: EN 61010-1 Safety requirements for electrical equipment for measurement, control and laboratory use – Part 1: General requirements.

Compliance with EU EMC Directive EN 61000-6-2. 4

DEIF GPU-3 graphics card Generator protection unit

Easy to operate and configure, DEIF’s Generator Protection Unit (GPU-3) is the ideal controller for PLC-based power management systems.

Generator Protection Unit

Controller for PLC-based power management systems

DEIF’s Generator Protection Unit (GPU-3) is easy to operate and configure and is the ideal controller for PLC-based power management systems.

The GPU-3 provides comprehensive generator protection and synchronization functions. Easily connected to PLCs, SCADA systems, etc. via serial communication.

The unit has all the necessary three-phase www.abb-drive.com measurement circuits and displays all values and alarms on a high quality LCD screen.

The optional Engine Interface Card also features a separate power supply and a separate microprocessor that turns the GPU-3 into an engine control unit with start/stop and protection functions.

and a separate microprocessor. In the event of a GPU3 processor failure, the Engine Interface Card will go into backup mode, ensuring uninterrupted engine monitoring.

monitoring. In the event of a shutdown alarm, the engine automatically shuts down, making it a reliable solution for controlling and monitoring the genset.

Customize the application to your needs by downloading and upgrading the software for free at www.deif. com:

Dedicate specific functions or logic conditions to different inputs and outputs and adapt all sequences to your requirements.

Features of the GPU-3

► Generator/Bus Protection

► Synchronization

Multiple display units and operator panels can be set up

► Engine protection for backup channels in case of shutdowns

► Motor control and communication

DEIF AGC-4 Mk II Generator Set Automatic Controller

Automatic Genset Controller AGC-4 Mk II

The automatic genset controller AGC-4 Mk II can be used as a single genset controller.

In addition, multiple AGCs can be connected in a complete power management system for synchronizing projects, islanding or paralleling to a power source.

Ideally suited for mission-critical applications such as hospitals and data centers, the generator controller is capable of providing standby power in as little as 6 seconds.

Power management for up to 992 generator sets

Implementing the AGC-4 Mk II controller gives you a variety of options. With core power management, you can run up to 32 gensets.

If you need more than 32 gensets, Extended Power Management allows you to group generators and reach up to 32 mains or 32 groups and 992 gensets.

Extensive Engine Control for Tier 4/Stage V Compliance

The AGC-4 Mk II supports many popular www.abb-drive.com engine protocols, with more added with each software update.

The controller meets Tier 4 Final/Stage V emissions requirements.

AGC-4 MK II

Supports Global Grid Norms

The controller complies with virtually all grid code regulations used around the world, including (but not limited to) IEEE 1547. VDE 4110/4105. EN50549-1/2 and ENA G99.

Protection and grid support features are included, giving you a “one controller fits all” solution.

Hybrid Applications

The AGC-4 Mk II is plug-and-play with DEIF’s ASC-4 Hybrid Controller, making it easy to integrate diesel genset applications into a wide range of hybrid power units.

The market-leading solution maximizes sustainable power penetration while always ensuring sufficient spinning reserves when photovoltaic (PV) production declines.

Intuitive external touch screen

You can choose from a number of different display and control options for the AGC-4 Mk II, ranging from an LCD display and buttons to a range of touchscreens, providing you with greatly improved overview and control options.

TDU – different sizes

Remote communication and control

The automatic genset controller AGC-4 Mk II supports serial communication protocols including Modbus (RS-485. USB and TCP/IP) and Profibus.

This feature allows you to monitor and control your genset/power plant from a remote location.

Provides backup power in less than 6 seconds, ideal for mission-critical applications

With its integrated pre-excitation closing (boost synchronization) function, the AGC-4 Mk II ensures that standby power is available in as little as 6 seconds.

Combined with the hot standby controller/dual redundancy option for all locations, the AGC-4 MK II is ideally suited for all types of mission-critical power applications such as data centers, hospitals, airports and fish farms.

N+X Redundancy

With the introduction of the N+X feature, the AGC-4 Mk II now offers enhanced security for critical power applications.

You can decide how many additional gensets should be run for a given load.

This also benefits the environment because you don’t have to run all the gensets – you can define how many additional gensets should be run, even if the load is dynamic.

Unique rental genset applications

The controller has been designed with ease of operation in mind. The automatic genset controller AGC-4 Mk II features up to four parameter settings that can be switched with a single touch of the touch screen.

You can easily set and lock parameters to ensure that your rental equipment is fully protected.

The AGC-4 Mk II includes the unique EasyConnect feature, which means the controller can automatically detect and calibrate all gensets.

The AGC-4 Mk II makes transformer maintenance easier and more flexible with remote maintenance boxes and multiple gensets without jeopardizing the power supply.

When performing transformer maintenance, the AGC-4 Mk II allows you to run 32 gensets of different types and sizes in parallel through power management, allowing you to use smaller gensets.

For example, Tier 4/Stage V gensets can handle larger transformers because up to 32 gensets can be applied.

System testing in a safe environment

DEIF’s simulation solutions come standard with the automated genset controller AGC-4 Mk II, enabling you to interact with the controller in a controlled and safe environment without damaging any equipment.

To perform a complete test of a power management system, all you need to do is turn on the controller and connect communications.

ABB REX 521 Feeder Protection Relay

Provides basic protection for busbars and feeders in utility substations and industrial distribution systems

Products not used since 2012

The feeder protection relay REX 521 is designed for protection, control, measurement and monitoring in medium-voltage grids, as well as for the protection of medium and large three-phase AC motors in circuit breaker-controlled motor drives.

and for the protection of medium and large three-phase AC motors in circuit breaker controlled motor drives.

Typical applications include inlet and outlet feeders and motor feeders as well as substation protection.

In addition, the relays can be used as backup protection for power transformers and as backup protection for high-voltage line protection relays.

The protective relay is equipped with energizing inputs for conventional current and voltage transformers. Hardware versions with current and voltage sensor inputs are also available.

The REX 521 feeder protection relay is www.abb-drive.com further enriched with additional functions to provide your grid with more efficient protection, extended measurement functions, monitoring, control functions and connectivity.

The REX 521 is primarily used in single-bus solutions for various protections using a single circuit breaker.

With pre-fabricated standard configurations, the unit can be used in different types of networks. Typical applications include input and output feeders in radially isolated neutral, resonant grounded, solid grounded and resistance grounded systems.

Scope

Protection, control, measurement and monitoring in medium voltage networks and for the protection of medium and large three-phase AC motors

Product advantages

Multifunctional protection

Product features

energized inputs for conventional current and voltage transformers

Versions with current and voltage sensor inputs also available

Prefabricated, standard configuration

REX 521 Relay Protection Unit

The REX 521 relay protection unit is designed for protection, control, measurement and monitoring of medium voltage networks.

Typical applications include incoming and outgoing feeders and substation protection.

The relay protection unit is equipped with energized inputs for conventional current and voltage transformers.

Hardware versions with current and voltage sensor inputs are also available.

The relay protection unit is based on a multiprocessor environment.

The human-machine interface includes an LCD display with different views for local use and informs the user with prompt messages.

Both hardware and software solutions utilize modern technology.

REX 521 is part of the Distribution Automation substation automation concept and further extends the functionality and flexibility of the concept.

Description

HMI functions

– Buttons for navigation, [C] clear/cancel and [E] enter

– Language selection

– Password-protected set values

– Display backlighting

– Display contrast

– Display test

– Master value selection

– Optically isolated serial communication port

Pushbutton Functions

The HMI includes buttons for operating the relay. A quick touch of the up [↑] or down [↓] arrow buttons

indicates a step up or down in the menu or a minimum step up or down in the parameter setting mode.

– The cursor stops at the first and last lines of the menu; pressing the [↑] button for the first line or the [↓] button for the last line is ignored.

– If [↑] or [↓] is held down all the time, the menu automatically scrolls faster than a single keystroke.

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